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ESAB PEH4.0 - User Manual

ESAB PEH4.0
74 pages
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2007--02--20
Valid from machine no 220 XXX--XXXX
Valid for program version PEH4.0, PEH4.0C, PEH4.01,
PEH4.01C, PEH4.2, PEH4.2C, PEH4.3, PEH4.3C, PEH 5.0,
PEH5.0C, PEH 5.1 and PEH 5.1C
0740 801 106
A2- A6
Process Controller
PEH
104
Service manual
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Summary

1 READ THIS FIRST

1.1 General

Manual purpose, intended audience, and document validity period.

1.2 Software Versions

Details of software versions and their release dates and features.

2 SAFETY

3 COMPONENT DESCRIPTION

4 CONNECTION DIAGRAM

5 COMPONENT POSITIONS ON CIRCUIT BOARD AP2

6 COMPONENT POSITIONS ON CIRCUIT BOARD AP1

7 FUNCTION DESCRIPTION (CIRCUIT BOARD)

7.1 General

Overview of the drive unit's two circuit boards: NME (AP2) and DC DUO (AP1).

7.2 NME (AP2) Description

Description of the NME circuit board, its processor, DIP switch, and communication.

7.3 DC DUO (AP1) Description

Description of the DC DUO circuit board's five function blocks and protection features.

8 TEST POINTS

8.1 External Power Supply Test

Procedure for measuring the external power supply voltage at contact K13.

8.2 Internal Power Supply Voltages Test

Measurements for internal power supply voltages across specified components.

8.3 Checking Program Execution

How to check if the system program is running correctly using an oscilloscope.

8.4 Checking Output Stage 1

Procedure for checking the first output stage using RUN command and IC407 signals.

8.5 Checking Output Stage 2

Procedure for checking the second output stage using RUN command and IC409 signals.

8.6 Gas Valve Output Control

How to check the gas valve output voltage using keys K12.1 and K12.2.

8.7 Measuring Motor Current

How to measure current for wire feed motor (M1) and travel motor (M2).

9 INSTALLATION

9.1 General Installation

Overview of incoming power supply and control cable connections.

9.2 Internal Connections

Connecting cables to the 12-pole connector (XS1) and circuit board contacts.

9.3 External Connections

Wiring details for wire feed motor, travel motor, and welding head.

9.4 Adjusting DC DUO Settings

Adjusting display contrast, jumper settings, and motor control software.

9.5 NME Connection

Connecting the graphic display, keyboard, and bus connection to the NME board.

9.6 DC DUO and NME Connection

Electrical link between the DC DUO (AP1) and NME (AP2) circuit boards.

10 USING THE CONTROL PANEL

10.1 Control Panel Overview

Identification and function of control panel buttons and indicators.

10.2 Using the Keys

Explanation of how to navigate menus and use keys for settings.

11 PRESET SYSTEM MENU

11.1 General

Purpose of the PRESET SYSTEM MENU for system configuration.

11.2 System Function Settings

List of available system function settings within the PRESET SYSTEM MENU.

12 DEFINITIONS (PRESET SYSTEM MENU)

12.1 Product Code

Explanation of product codes and their impact on system configuration.

12.2 Weld Process

Available weld process selections: SAW, GMAW, ESW, Gauging.

12.3 Power Source Menu

Configuration menu for the welding power source type and settings.

12.4 Gas Preflow (s)

Setting the preflow time for protective gas before arc strike.

12.5 Gas Postflow (s)

Setting the postflow time for protective gas after arc extinguishes.

12.6 Password

Setting a password to protect access to the PRESET SYSTEM MENU.

12.7 Cable Length (m)

Entering cable length to compensate for voltage drop due to impedance.

12.8 Cable Area (mm2)

Entering cable cross-sectional area to compensate for voltage drop.

12.9 Weldhead Offset, mm

Setting the distance between welding heads for tandem welding.

12.10 Start Sequence Menu

Configuring special start sequences in two phases.

12.11 Stop Sequence Menu

Programming crater filling and stop sequences.

12.12 Calibration Menu

Adjusting measured values against desired reference values for accuracy.

12.13 Display Menu

Controlling how information is presented on the display (units, values).

12.14 Error List

Viewing and managing system error messages and alarms.

12.15 Test

Activating test modes to display hidden information like speeds and currents.

13 PRESET SYSTEM MENU OVERVIEW

14 CHANGE OF PROGRAM

14.1 General

Overview of replacing flash memory and managing trimming data.

14.2 Storing Trimming Data

Procedures for saving and recalling trimming data to/from the welding power source.

14.3 Changing Program in PEH Electronics

Steps for updating the program on the PEH electronics via flash memory.

14.4 Changing Programs in PEH and Welding Power Source

Procedure for updating programs on both PEH and welding power source units.

Spare Parts List

ESAB PEH4.0 Specifications

General IconGeneral
BrandESAB
ModelPEH4.0
CategoryController
LanguageEnglish