Contents
Notes on the use of these operating instructions
099-005401-EW501
17.06.2014
5.9.1 Gouging torch and workpiece line connection .............................................................. 40
5.9.2 Welding task selection .................................................................................................. 41
5.9.3 Welding current setting ................................................................................................. 41
5.10 Remote control ............................................................................................................................. 42
6 Maintenance, care and disposal ......................................................................................................... 43
6.1 General......................................................................................................................................... 43
6.2 Maintenance work, intervals ........................................................................................................ 43
6.2.1 Daily maintenance tasks ............................................................................................... 43
6.2.1.1 Visual inspection ........................................................................................... 43
6.2.1.2 Functional test ............................................................................................... 43
6.2.2 Monthly maintenance tasks .......................................................................................... 44
6.2.2.1 Visual inspection ........................................................................................... 44
6.2.2.2 Functional test ............................................................................................... 44
6.2.3 Annual test (inspection and testing during operation) .................................................. 44
6.3 Maintenance work ........................................................................................................................ 44
6.4 Disposing of equipment ................................................................................................................ 45
6.4.1 Manufacturer's declaration to the end user .................................................................. 45
6.5 Meeting the requirements of RoHS .............................................................................................. 45
7 Rectifying faults.................................................................................................................................... 46
7.1 Checklist for rectifying faults ........................................................................................................ 46
7.2 Error messages (power source) ................................................................................................... 47
7.3 Welding parameter calibration ..................................................................................................... 49
7.4 Vent coolant circuit ....................................................................................................................... 50
8 Technical data....................................................................................................................................... 51
8.1 drive 4 Basic ................................................................................................................................. 51
9 Accessories .......................................................................................................................................... 52
9.1 General accessories .................................................................................................................... 52
9.2 Remote control/connecting and extension cable ......................................................................... 52
9.2.1 19-pole connection ....................................................................................................... 52
9.3 Options ......................................................................................................................................... 52
10 Replaceable parts ................................................................................................................................. 53
10.1 Wire feed rollers ........................................................................................................................... 53
10.1.1 Overview ....................................................................................................................... 53
10.1.1.1 Wire feed rollers for steel, stainless-steel and flux cored wires .................... 54
10.1.1.2 Wire feed rollers for aluminium wire .............................................................. 54
10.1.1.3 Wire guide ..................................................................................................... 54
11 Appendix A ............................................................................................................................................ 55
11.1 Setting instructions ....................................................................................................................... 55
12 Appendix B ............................................................................................................................................ 56
12.1 Overview of EWM branches......................................................................................................... 56