EXE Rise - Repair and Replacement; Hook Replacement; Body Hook Replacement; Chain Hook Replacement

USE AND MAINTENANCE MANUALUSE AND MAINTENANCE MANUAL
Chain hoist from 198kg to 2500kg
88 REPAIR AND REPLACEMENTREPAIR AND REPLACEMENT
8.18.1 HOOK REPLACEMENTHOOK REPLACEMENT
If the body and/or chain hooks Bodyshow permanent deformations during the inspection referred to in paragraph
7.2.1, they must be replaced.
CAUTIONCAUTION
Before replacing the body or chain hooks, the EXE RISE electric chain hoist must be disconnected from theBefore replacing the body or chain hooks, the EXE RISE electric chain hoist must be disconnected from the
power supply!power supply!
8.1.18.1.1 BODY HOOK REPLACEMENTBODY HOOK REPLACEMENT
SMALL and EXTRA LARGE FRAMESMALL and EXTRA LARGE FRAME
WARNINGWARNING
The Body hook of the small and extra large frame model cannot be replaced except by EXEThe Body hook of the small and extra large frame model cannot be replaced except by EXE
TECHNOLOGY authorized personnel!TECHNOLOGY authorized personnel!
MEDIUM and LARGE FRAMEMEDIUM and LARGE FRAME
1. Place the EXE RISE electric chain hoist upright on a working surface
2. Loosen and remove the two M16 bolts with an M24 socket wrench.
3. Make a note of the position of the hook's centre of gravity on the plate because the hole in which is inserted the
shank of the hook is not in the centre of the plate, but varies according to the model.
4. Remove the Body hook kit and replace it with the new one, paying attention to the position of the centre of
gravity.
DANGERDANGER
If the Body hook is installed with its centre of gravity in a position other than the default one means that itIf the Body hook is installed with its centre of gravity in a position other than the default one means that it
will no longer be in line with the load.will no longer be in line with the load.
5. Tighten bolts M16 (steel 8.8 – friction coefficient 0.15) with a torque wrench. The tightening torque is 198 Nm.
8.1.28.1.2 CHAIN HOOK REPLACEMENTCHAIN HOOK REPLACEMENT
1 FALL OF CHAIN1 FALL OF CHAIN
1. Place the EXE RISE electric chain hoist upright on a working surface.
2. Place the Chain hook on the working surface.
3. Remove the roll pin using a roll pin punch (mechanical punch).
5. Remove the Chain hook (bottom block + hook) from the chain and replace it with the new one.
6. First insert the lock pin, then the roll pin.
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