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Fassi F 240.24 - User Manual

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FASSI CRANE
F 240.24
use and maintenance
EXTRA CE version 20.04.98
INDEX
Chapter I INTRODUCTION page 2
II SAFETY NORMS page 3
III INSTRUCTIONS FOR CRANE USE page 6
IV IDENTIFICATION OF THE CRANE MODEL page 7
V TECHNICAL DATA page 8
VI CRANE NOMENCLATURE page 10
VII SAFETY AND PROTECTION DEVICES page 12
VIII LOAD LIMITING DEVICE - LIFTING MOMENT
LIMITING DEVICE (OPTIONAL) page 14
IX CONTROLS TO STABILIZE THE VEHICLE page 16
X CONTROLS TO OPERATE THE CRANE page 23
XI USE OF IMPLEMENTS page 26
XII MAINTENANCE INSTRUCTIONS page 31
XIII POSSIBLE FAULTS page 34
XIV HYDRAULIC SCHEMATICS page 35
XV OIL AND LUBRICANT CHARACTERISTICS page 38
A INSTRUCTION AND WARNING PLATES page 39
B CAPACITY PLATES page 41
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View thousands of Crane Specifications on FreeCraneSpecs.com
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Summary

Introduction to Fassi Crane Operation

Manual Overview and Purpose

This manual describes the FASSI CRANE F240.24, covering its use and maintenance.

Crane Safety Norms and Precautions

General Safety Warnings

Important warnings and precautions for safe operation and maintenance of the crane.

Load Handling and Stability Safety

Safety guidelines for load rigging, balancing, and vehicle stability during operation.

Operational Safety Precautions

Safety measures for crane movement, protection devices, and avoiding hazards.

Instructions for Crane Use

Pre-Operation Checks and Stabilization

Steps to ensure the crane is safe and stable before starting operation.

Crane Operation Procedures

Guidelines for using the crane within specified limits and avoiding sudden movements.

Post-Operation and Driving Preparation

Procedures for folding the crane and preparing the vehicle for driving.

Identification of the Crane Model

Crane Identification Plate Details

Details on the identification plate (DE2141) and its essential data.

Stamped Identification Data

Information on where and how the model, version, and serial number are stamped.

Technical Data and Specifications

Crane Specifications and Performance

Key technical data including lifting capacity, reach, and weight.

Dimensions and Load Charts

Diagrams showing dimensions and load capacities for various configurations.

Crane Nomenclature and Parts

Ground Control Nomenclature

List of crane parts and their corresponding numbers for ground control versions.

Top Seat Control Nomenclature

List of crane parts for versions with top seat controls.

Safety and Protection Devices

Ground Control Safety Devices

Identification of safety and protection devices for ground control operation.

Top Seat Control Safety Devices

Identification of safety and protection devices for top seat control operation.

Load Limiting Device Operation

Load Limiting Device Function

Explanation of the 'load limiting device' and its operation via pressure valves.

Intelligent Type LMI Operation

Details on the 'Intelligent Type' LMI, its electrohydraulic technology, and intervention levels.

Emergency Exclusion of LMI

Procedures for reactivating crane functions during electric power absence or emergencies.

Controls to Stabilize the Vehicle

Outrigger Operation and Stability

How outriggers ensure stability and prevent stresses on the frame and suspensions.

Supplementary Beams and Identification

Use and identification of optional hydraulically extendable supplementary beams.

Outrigger Control Lever Functions

Explanation of lever functions for outrigger support and ram extension/retraction.

Outrigger Re-entry Procedures

Procedures for retracting outriggers and supplementary beams.

Tiltable Outrigger Rams Operation

Instructions for using tiltable outrigger rams and their locking pins.

Controls to Operate the Crane

Pre-Operation Checks and Lever Usage

Essential checks before crane operation and smooth lever usage.

Crane Control Lever Functions

Details on lever functions for rotation, boom extension, and hydraulic implements.

Crane Unfolding and Folding Procedures

Procedures for unfolding the crane into working condition and folding it for rest.

Load Handling and LMI Procedures

Guidelines for lifting loads, capacity plate usage, and LMI activation.

Use of Crane Implements

Overview of Available Implements

Introduction to available implements like extensions, winches, and baskets.

Manual Extensions Installation and Safety

Information on installing and using manual extensions, including safety warnings.

Winch Operation and Capacity

Details on winch installation, capacity, and safe usage.

Hydraulic Jibs: Installation and Nomenclature

Information on hydraulic jib combinations, installation, and nomenclature.

Maintenance Instructions and Schedules

General Maintenance Principles

Principles of lubrication, repairs, and annual checks by service centers.

Daily and Weekly Maintenance Checks

Essential checks at the end of each working day and week.

Periodic Maintenance Tasks

Maintenance tasks for the first 40 hours and after every working week.

Lubrication Points and Procedures

Locations and types of lubrication points for various crane components.

Possible Crane Faults and Remedies

User-Correctable Faults and Solutions

Common crane issues and their remedies that users can perform.

Faults Requiring Service Center Attention

Faults requiring attention from authorized service personnel.

Hydraulic Schematics Diagrams

Ground Controls Hydraulic Schematic

Hydraulic diagram for ground controls with load limiting device.

Danfoss Distributor Hydraulic Schematic

Hydraulic diagram for Danfoss distributor with load limiting device.

Top Seat Controls Hydraulic Schematics

Hydraulic diagrams for crane versions with top seat controls.

Hydraulic Oil and Lubricant Characteristics

Hydraulic Oil Specifications

Recommended hydraulic oils based on viscosity and temperature.

Grease and Winch Cable Lubricant

Specifications for grease and lubricating oil for winch cables.

Instruction and Warning Plates

Safety and Instruction Plate Details

Details on general safety norms and instruction plates for crane use.

Warning Plates for Outrigger Safety

Warning plates related to outrigger proximity and operation.

Crane Capacity Plates and Charts

Main Crane Capacity Plates

Load capacity charts for the main crane configuration.

Manual Extension L202 Capacity

Load capacity charts for manual extensions L202.

Hydraulic Jib L202;F240.24 Capacity

Load capacity charts for hydraulic jib L202/F240.24.

Hydraulic Extension L203 Capacity

Load capacity charts for hydraulic extension L203.

Fassi F 240.24 Specifications

General IconGeneral
BrandFassi
ModelF 240.24
CategoryConstruction Equipment
LanguageEnglish

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