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Fassi F 80A.23 - User Manual

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1
FASSI CRANE
F 80A.23
use and maintenance
FROM SERIAL NUMBER
*
4085
*
INDEX
1 INTRODUCTION
2 CLASSIFICATION OF THE CRANE MODEL
2.1 Generality
2.2 Hydraulic jibs (not available)
2.3 Technical data
3 CAPACITY PLATES
3.1 Generality
3.1.1 Capacity plates with lifting moment limiting device
3.1.2 Capacity plates with load limiting device
4 HYDRAULIC SCHEMATICS ( ) (version with lifting moment limiting device)
4.1 HYDRAULIC SCHEMATICS (version with load limiting device)
5 ELECTRIC SCHEMATICS
6 SAFETY NORMS
7 WARNING AND INSTRUCTIONS
7.1 Generality
7.2 Before operating
7.3 During operation
7.4 At the end of the operation (Prior to driving the vehicle)
7.5 Residual risks
8 IDENTIFICATION OF THE CRANE MODEL
8.1 Generality
8.2 Crane mark
9 CRANE NOMENCLATURE
9.1 Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
9.2 Crane with top seat controls and with ground controls for outriggers
10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES
10.1 Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
10.2 Crane with top seat controls and with ground controls for outriggers
11 SUPPLEMENTARY BEAMS
11.1 Generality
11.2 Identification of the supplementary beams
12 TILTABLE OUTRIGGER RAMS
12.1 Manually tiltable outrigger rams
13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE
13.1 Generality
Edition ExtraCE 01.04.2005
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Summary

1 INTRODUCTION

2 CLASSIFICATION OF THE CRANE MODEL

2.1 Generality

General information regarding the crane's design and operation capabilities.

2.2 THE CRANE MODEL

Detailed classification and identification of the specific crane model.

2.3 Technical data

Provides key technical specifications, dimensions, and performance metrics.

3 CAPACITY PLATES

3.1 Generality

General information on capacity plates and their reference to nominal design capacities.

3.1-1 Capacity plates with lifting moment limiting device

Specific capacity charts for cranes equipped with a lifting moment limiting device.

3.1-2 Capacity plates with load limiting device

Specific capacity charts for cranes equipped with a load limiting device.

4 HYDRAULIC SCHEMATICS

(version with lifting moment limiting device)

Hydraulic schematic for cranes with electronic lifting moment limiting device.

4.1 HYDRAULIC SCHEMATICS

(version with load limiting device)

Hydraulic schematic for cranes with load limiting device and ground controls.

5 ELECTRIC SCHEMATICS

Electric schematic for crane

Detailed electrical diagram for the crane's main control panel and components.

6 SAFETY NORMS

INSTRUCTIONS FOR SAFE USE OF THE CRANE

Key instructions for safe operation, covering pre-operation checks and general use.

7 WARNING AND INSTRUCTIONS

7.1 Generality

General guidelines for authorized personnel and prohibited actions during crane use.

7.2 Before operating

Pre-operation checks to ensure safety and proper function of the crane.

7.3 During operation

Procedures and precautions to follow while the crane is in operation.

7.4 At the end of the operation (Prior to driving the vehicle)

Procedures for correctly folding the crane and preparing the vehicle for transport.

7.5 Residual risks

Identification and explanation of potential residual risks associated with crane operation.

8 IDENTIFICATION OF THE CRANE MODEL

8.1 Generality

Importance of accurate crane identification for FASSI Service Department support.

8.2 Crane mark

Details on the identification plate (DE5892) and its marked data.

9 CRANE NOMENCLATURE

9.1 Crane with ground controls on both sides.

Nomenclature for cranes with ground controls and optional top seat controls.

9.2 Crane with top seat controls and with ground controls for outriggers.

Nomenclature for cranes with top seat and ground outrigger controls.

10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES

10.1 Crane with ground controls on both sides.

Safety devices for cranes with ground controls and optional top seat controls.

10.2 Crane with top seat controls and with ground controls for outriggers.

Safety devices for cranes with top seat and ground outrigger controls.

11 SUPPLEMENTARY BEAMS

11.1 Generality

General use and purpose of supplementary beams in conjunction with outriggers.

12 TILTABLE OUTRIGGER RAMS

12.1 Manually tiltable outrigger rams

Procedure for positioning outrigger rams in working and folded conditions.

13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE

13.1 Generality

General purpose of outriggers for stability and preventing frame stress.

13.1.1 Manual extension and re-entry of the outrigger supports

Step-by-step instructions for extending and retracting single outrigger supports.

13.1.2 Manual extension and re-entry of the double outrigger supports

Step-by-step instructions for extending and retracting double outrigger supports.

13.2 Functions of control levers for stabilization

Explanation of control lever functions and graphic symbols for stabilization.

13.3 Controls to stabilize the vehicle

Detailed procedures for operating controls to stabilize the vehicle with outriggers.

14 CONTROLS TO OPERATE THE CRANE

14.1 Generality

General information on crane operation methods and control lever identification.

VERSION WITH VERTICAL CONTROLS

Description of control layouts and lever functions for vertical control stations.

14.2 Manoeuvres to unfold the crane into a working condition

Procedure for unfolding the crane from transport to working position.

14.3 Manoeuvres to fold the crane into the rest condition

Procedure for folding the crane from working to transport position.

14.5 Manoeuvres to fold the crane C into the rest condition (only for the crane version C)

Specific folding procedure for crane version 'C' into rest condition.

14.6 Indicator of inner boom horizontal position (on request)

Description of the indicator for inner boom horizontal transport position.

14.7 Stand-up control station

Details on the stand-up control station, its function, and safety precautions.

15 MANOEUVRES OF THE CRANE LOADS (version with load limiting device)

15.1 Generality

General guidelines for load handling and understanding capacity plates.

16 MANOEUVRES OF THE CRANE LOADS (version with lifting moment limiting device)

16.1 Generality

General guidelines for load handling and the function of the lifting moment limiting device.

16.2 Electronic lifting moment limiting device

Explanation of the electro-hydraulic system managing the lifting moment limiting device.

16.3 Control panels

Description of control panel layouts and indicator lights for load monitoring.

16.4 Load handling

Allowed and not allowed maneuvers based on crane configuration and load conditions.

16.5 Lifting moment limiting device for two working sectors

Functionality of the limiting device for reduced stability zones.

16.6 Rotation limiting device

Operation of the device that limits rotation arc in areas of insufficient stability.

16.7.1 Diagnostic (Alarms;Input;Output) LME vers. 4-5 UC 01-7

Diagnostic codes and explanations for LME system alarms.

16.7.2 Temporary OVERIDE-REACTIVATION for the crane functions with standard distributor

Procedure for temporary reactivation of crane functions during power failure.

16.7.3 OVERIDE - REACTIVATION lever for the crane functions (with Danfoss distributor)

Procedure for reactivating crane functions using a lever for Danfoss distributors.

17 USE OF IMPLEMENTS

17.1 Generality

General information on crane implements and their compatibility with crane performance.

18 MANUAL EXTENSIONS

18.1 Generality

General description of manual extensions and their installation.

19 CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE

21 WINCH (when fitted)

20.1 Generality

General description of the winch mechanism and its basic functions.

21.2 Winch for crane

Identification data and characteristics of the crane winch.

21.2.1 Winches equipped with a mechanical stroke end device

Operation and safety aspects of winches with a mechanical stroke end device.

21.3 Generality (version with load limiting device)

21.4 Winch for crane

21.4.1 Winches equipped with a mechanical stroke end device

Operation and safety of winches with mechanical stroke end device.

22 MAINTENANCE INSTRUCTIONS

22.1 Generality

General principles of maintenance, user responsibilities, and authorized service.

22.2 Timer (fig. 29 a) (if fitted)

Instructions for viewing and resetting partial and total work times on the control panel.

22.3 After every 8 working hours or at the end of every working day

Daily inspection checklist for safety devices, hydraulic levels, and components.

22.4 After every 40 working hours or atfter every working week

Weekly inspection checklist for tightening torques, filters, and oil levels.

22.5 After every 100 working hours or more frequently in case of more intensive utilisation

Interval-based maintenance for lubrication and top-up of hydraulic oil.

22.6 After every 500 working hours or atfter every 6 working months

Checks for slew ring, securing bolts, and rotation control motoreducer oil level.

22.7 After every 1000 working hours or after every working year

Annual maintenance checklist including washing, testing, and detailed component inspections.

22.8 Complete overhaul of the crane is required when 10.000 working hours or 10 years life are reached - i.e.:

Requirement for complete overhaul after 10,000 hours or 10 years of service.

22.9 Instructions for the dismantlement and the demolition of a FASSI crane

Procedures for dismantling and demolishing a FASSI crane, including material separation.

23 TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS

24 POSSIBLE FAULTS

24.1 Generality

Introduction to common faults and general troubleshooting principles.

24.2 Only operations which can be carried out by the user

User-serviceable fault resolutions and preventative actions.

24.3 Operations to be carried out only by an authorized service center

Faults requiring intervention by authorized service personnel.

25 INSTRUCTION AND WARNING PLATES

Fassi F 80A.23 Specifications

General IconGeneral
BrandFassi
ModelF 80A.23
CategoryConstruction Equipment
LanguageEnglish

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