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Fireye YB110 - User Manual

Fireye YB110
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1
®
DESCRIPTION
The Fireye
®
BurnerLogix™ System is a microprocessor based burner management control system
designed to provide the proper burner sequencing, ignition and flame monitoring protection on auto-
matically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating con-
trols, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe
burner operation. Through SMART LED’S, the control provides current operating status and lockout
information in the event of a safety shutdown. Optional VFD and LCD displays are available that
may be either plugged in or mounted remotely to give full language descriptors of current status and
diagnostic lockout information. Refer to BurnerLogix PROGRAMMER SELECTION later in this
document for the various combinations of programmer and display modules.
A complete BurnerLogix system includes the YB110 (YB230) chassis equipped with the type of
flame amplifier required for the application, appropriate flame detector, plug-in programmer mod-
ule, wiring base and optional alpha-numeric display. Interchangeable programmer modules allow for
complete versatility in selection of function, timing and flame failure response times.
The optional alpha-numeric display is made up of 2 lines by 16 characters per line and is available in
either vacuum fluorescent or liquid crystal formats. The advantage of VFD is high brightness and
extended temperature range to –40°F. Both displays contain a fully functional keypad allowing the
user to easily scroll through the various menus to view the current operating status, review program-
mer configuration, and lockout history. An advantage of the BurnerLogix control family is the abil-
ity to set many of the operating parameters associated with proper and reliable burner operation
allowing inventory of various programmer types to be kept to a minimum.
The YB110 (YB230) is a chassis/flame amplifier module complete with mounting screws and blank
display module. The display module (BLV512 or BLL510), if required, must be ordered separately.
Interchangeable YP programmer modules allow for complete versatility in selection of control func-
tion, timing, and flame scanning means. Functions such as pre-purge time, recycling or non-recy-
cling interlocks, high fire proving interlock, and trial for ignition timing of the pilot and main flame
are determined by the programmer module. The BurnerLogix system can be used with ultra-violet,
auto-check infrared, flame rod, self-check ultra-violet flame scanners or direct coupled integrated
scanners by choosing the proper chassis/flame amplifier module.
YB110/YB230 FIREYE
®
BurnerLogiX
MICROPROCESSOR-BASED
INTEGRATED BURNER
MANAGEMENT CONTROL
BL-1001
December 17, 2008
APPROVED
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Fireye YB110 Specifications

General IconGeneral
BrandFireye
ModelYB110
CategoryControl Unit
LanguageEnglish

Summary

BurnerLogix System Description

BurnerLogix System Overview

Microprocessor-based burner management system for automatic oil, gas, and combination fuel burners.

BurnerLogix Specifications

Supply Voltage and Power Consumption

Details the voltage requirements (120/230 VAC) and power consumption (25 VA) for the BurnerLogix system.

Temperature and Protection Ratings

Specifies operating temperature limits and protection categories (NEMA 1, NEMA 4X) for the control and display modules.

Agency Approvals

Agency Certifications and Listings

Lists approvals from Underwriters Laboratories, Factory Mutual, CE, DVGW, and DIN-CERTCO.

Ordering Information

BurnerLogix System Components

Lists chassis/amplifier modules, programmer modules, and display modules for ordering the BurnerLogix system.

BurnerLogix Ordering Information

Component Identification and Configuration

Provides visual identification and configuration details for chassis/amplifiers, programmer modules, display modules, and wiring bases.

Installation Procedure

Wiring Base Installation

Details the selection and mounting of pre-wired or terminal block wiring bases for the BurnerLogix system.

Pre-wired Wiring Base Terminal Assignments

Lists terminal numbers, wire colors, types, descriptions, and ratings for the 120 VAC pre-wired wiring base.

Wiring Base Installation Guidelines

Provides guidelines for wiring base installation, including humidity, vibration, NEC compliance, wire routing, and maximum wire lengths.

Installing the YP Programmer Module

YP Programmer Module Installation

Describes how to properly install the YP programmer module into the YB chassis, emphasizing correct orientation.

Electrical Checkout

Pre-Power Electrical Testing

Details electrical tests using an ohmmeter to check for short circuits and grounds before applying power.

BurnerLogix Programmer Selection

Programmer Functionality and Settings

Explains how programmers determine functional operation and lists factory default settings for various YP programmers.

PTFI;MTFI Timings and Selections

Details selectable timings for PTFI and MTFI, including options for early spark termination and their effects.

LED Indicator Lights

LED Indicator Functions and Symbols

Explains the function of each of the seven LED indicator lights and their associated graphic symbols.

Replaceable Fuse

Fuse Location and Replacement

Details the location and replacement procedure for the field-replaceable fuse on YB110 controls.

Description of Functions of Operating Controls

Operating Control Functions

Explains the role of operating controls, limit switches, fuel valve interlocks, purge interlocks, running interlocks, and low fire start interlocks.

Setting Programmer Parameters

Programmer Parameter Configuration

Describes how to configure programmer parameters using the optional keypad/display and the PROGRAM SETUP sub-menu.

Keypad Description

BurnerLogix Keypad Functions

Explains the functions of the NEXT, BACK, MODE, and RESET/MDFY keys for navigating menus and modifying parameters.

Program Set Up Sub-Menu

Modifiable Program Parameters

Details how to access and modify operational settings like purge timing, flame fail time, and baud rate within the PROGRAM SETUP sub-menu.

Flame Scanners

UV Scanner Installation and Operation

Covers UV scanner application, installation, best practices, wiring, and operation, including self-checking types.

Infrared Scanner Installation and Operation

Details installation, wiring, operation, cooling, and maintenance for infrared scanners like the 48PT2 and 69ND1 flame rod.

System Info Sub-Menu

System Information and History

Explains how to review system information, burner history, lockouts, and select language options via the SYSTEM INFO sub-menu.

System Operation

YP100 Programmer Sequence Overview

Introduces the YP100 programmer functions and messages, referencing specific bulletins for detailed information.

YP100 Operating Sequence

YP100 Terminal Sequence Chart

Illustrates the sequence of operation for the YP100 programmer, showing terminal states during different cycle phases.

Start-Up (Normal Cycle)

Burner Start-up Sequence Steps

Details the step-by-step process of a normal burner start-up sequence, including purge and trial for ignition.

YP200 Operating Sequence

YP200 Terminal Sequence Chart

Shows the operating sequence for the YP200 programmer, outlining terminal states during various stages of the burner cycle.

YP300 Operating Sequence

YP300 Terminal Sequence Chart

Depicts the operating sequence for the YP300 programmer, detailing terminal status across different burner cycle phases.

Suggested Wiring Diagram for YP100;YP200 Programmers

YP100;YP200 Wiring Configuration

Provides suggested wiring diagrams for YP100 and YP200 programmers, including terminal connections and typical arrangements.

Suggested Wiring Diagram for YP300 Programmers

YP300 Wiring Configuration

Presents suggested wiring diagrams for YP300 programmers, detailing terminal usage and specific component connections.

Suggested Wiring Diagram for YP138 Programmer

YP138 Wiring Configuration and Inputs

Illustrates wiring diagrams for the YP138 programmer, highlighting its extended functions and additional input terminals.

Lockouts

Safety Shutdown and Lockout Conditions

Explains how safety shutdowns occur, the role of interlocks, and the conditions that lead to control lockout.

Proving 3-P Closed Lockout Cause

Details the process for proving the 3-P running interlock circuit closed and the resulting lockout causes.

Diagnostic Messages

Troubleshooting Message Interpretation

Lists diagnostic messages, their possible causes, and suggested solutions for troubleshooting BurnerLogix system issues.

Resetting the Control

Control Reset Methods

Describes the three methods for resetting the BurnerLogix system: push-button, keypad, and external switch.

Lockout Codes

Lockout Message and LED Indicator Correlation

Provides a table correlating lockout messages with illuminated LED indicators to identify the reason for a lockout.

Lockout History Sub-Menu

Accessing and Reviewing Lockout History

Explains how to navigate the LOCKOUT HISTORY sub-menu to view the last ten lockouts, including cycle and hour data.

Communications

Modbus RTU Communication Protocol

Details the Modbus RTU protocol used for communication, including message formats, register addresses, and data transmission.

Modbus Message Table

Modbus Register Address Mapping

Lists Modbus holding registers, their addresses, requested words, responses, and associated values for system data.

Modbus Data Format and Interpretation

Input and Output Status Representation

Explains the data format for inputs and outputs, including bit representation of interlocks and output relays.

YZ300 Interlock Annunciator

YZ300 Interlock Status Mapping

Details the mapping of YZ300 interlock annunciator states (lockout, hold) to specific terminals and logic conditions.

Explanation of Logstat

Logstat Module and Function Codes

Defines LOGSTAT as an indicator of the control's current operating logic module and lists its values and corresponding functions.

BurnerLogix Messages

BurnerLogix Diagnostic Message Codes

Lists BurnerLogix messages, their hex/decimal codes, state, terminal, and descriptions for diagnostic purposes.

Purge Interlock Related Messages

Purge Interlock Message Codes

Lists specific message codes related to purge interlock conditions, their states, and associated terminals.

Interlock Annunciator

YZ300 Interlock Annunciator Lockout Messages

Correlates YZ300 interlock annunciator codes with terminal states for lockout conditions.

Operational Features

4-20 mA Test Jacks for Flame Signal Strength

Explains the use of 4-20 mA test jacks to monitor flame signal strength and their correlation to display readings.

Check-Run Switch

Using the Check-Run Switch for Setup

Details how to use the Check-Run switch to stop the control in the sequence for setup, start-up, and check-out procedures.

Operational Test

Pre-Test Safety Checks and Procedures

Outlines safety precautions, manual shut-off valve procedures, and checks for limit circuits and automatic valves before testing.

Voltage Test and Troubleshooting

Describes voltage checks on the L1-L2 supply and other terminals to identify potential power issues.

Pilot and Main Flame Testing

Details procedures for testing pilot flame failure response, main flame failure protection, and minimum pilot flame detection.

Scanner Wiring and Grounding

Ignitor and Scanner Cable Routing Guidelines

Advises on routing ignitor and scanner cables separately to prevent interference and ensure proper operation.

Recommended Grounding Practices

Provides rules for establishing an effective ground system for the microprocessor-based BurnerLogix system.

Maintenance

Scanner and Flame Rod Cleaning

Explains routine cleaning procedures for scanner viewing areas and flame rods to ensure accurate detection.

Remote Display and Communication Maintenance

Covers maintenance for remote displays, communication interfaces, and ensuring proper installation of related cables.

Ignition System and Wiring Inspection

Advises periodic inspection of spark electrodes, ignition transformers, and wiring neatness for reliable operation.

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