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Flexicon FF20 - 7 Malfunctioning; Function Errors; Trouble Shooting

Flexicon FF20
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INSTRUCTION HANDBOOK
FF20
FF20 IH EN 74-215-051 v1.02.doc Version: 1.02 Page 17 of 21
7 Malfunctioning
7.1 Function errors / Trouble shooting
FF20 is a relatively simple machine to operate and normally errors will be due to incorrect adjustment of
certain functions.
In the table below, the most common faults are described and what causes it.
Description of fault
Possible cause
The bottles tip over when pushed into the
round table
- The inlet tray must be adjusted
See section 3.3
- The bottle disc must be adjusted
See section 9.1.2
The bottles do not enter the inlet of the
sluice, and stay on the round table
- The inner bottle rail must be adjusted
See section 6.2.1
The filling is not performed directly into the
present bottle
- Adjust the filling stand
See section 6.2.4
- Adjust the sluice
See section 6.2.2
Filling is not performed at all
- Control that the cable is connected.
- Consult the manual of the filler
- “Disp.hasn’t been pressed on filler controller before
pressing “START” on FF20.
Press “DISP.” On filler controller.
AND If a bottle is ready under the filling station press
then press “GO” on the filler controller.
More than 1 filling is performed in the
same bottle.
- F6 (Batch Size) has been set to more than 1 on filler
controller.
Set F6 to 1.
The bottles tip over in the outlet
- Adjust the sluice railing
See section 6.2.2
- Adjust the speed of the ejector
See section 5
The ejector does not push the bottle
through the sluice
- Control that compressed air is connected
- Adjust the inlet sensor
See section 6.2.3
- Machine is in “manual mode”
See section 5
The bottles tip over when pushed into the
outlet tray
- The outlet tray must be adjusted
See section 3.3
The round table does not run steady
- The toothed belt needs tension
See section 9.1.1
Ejector speed doesn’t change when the
regulator is turned.
- The knob has been turned too far to the left.
Lift the knob off.
Press the regulator down and screw it back onto its
threading (clockwise).
Set the speed to the lowest desired speed and press the
knob back on.

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