Flexicon FF20 - 1 Table of Contents

INSTRUCTION HANDBOOK
FF20
FF20 IH EN 74-215-051 v1.02.doc Version: 1.02 Page 2 of 21
1 Table of Contents
1 Table of Contents .................................................................................................................... 2
2 Introduction ............................................................................................................................. 3
2.1 FF20 ....................................................................................................................................... 3
2.2 Abbreviations in this manual ................................................................................................... 3
2.3 Symbols on the machine ......................................................................................................... 3
2.4 Caution and employee safety .................................................................................................. 4
2.5 Essential training before daily use ........................................................................................... 4
2.6 References ............................................................................................................................. 4
2.7 Dismantling and disposal ........................................................................................................ 4
3 General information ................................................................................................................. 5
3.1 Unpacking and inspection ....................................................................................................... 5
3.2 Receiving and storing the FF20............................................................................................... 5
3.3 Mounting of inlet and outlet trays ............................................................................................. 5
3.3.1 Side infeed .............................................................................................................................. 5
3.3.2 Front infeed ............................................................................................................................. 5
3.4 Mounting of filling stand .......................................................................................................... 8
3.5 Technical specifications .......................................................................................................... 9
3.5.1 Dimensions with front infeed ................................................................................................... 9
3.5.2 Dimensions with side infeed .................................................................................................. 10
3.5.3 Services ................................................................................................................................ 11
3.5.4 Bottles and trays ................................................................................................................... 11
3.5.5 Ingress protection ................................................................................................................. 11
3.5.6 Weight ................................................................................................................................... 11
3.5.7 Materials of construction ....................................................................................................... 11
3.5.8 Optional fillers and capping machines ................................................................................... 11
4 Installation ............................................................................................................................. 12
4.1 Connections .......................................................................................................................... 12
5 Control panel ......................................................................................................................... 13
6 Daily Use .............................................................................................................................. 14
6.1 Starting-up and running ......................................................................................................... 14
6.2 Adjustments .......................................................................................................................... 14
6.2.1 Adjusting the round table inner bottle rail .............................................................................. 14
6.2.2 Adjusting the bottle sluice...................................................................................................... 14
6.2.3 Adjusting the inlet sensor ...................................................................................................... 15
6.2.4 Adjustment of the filling stand ............................................................................................... 15
6.3 Production START and STOP ............................................................................................... 16
6.4 Stepping bottles .................................................................................................................... 16
6.5 Removing bottles from outlet / collection tray ........................................................................ 16
7 Malfunctioning ....................................................................................................................... 17
7.1 Function errors / Trouble shooting ......................................................................................... 17
8 Cleaning ................................................................................................................................ 18
8.1 Cleaning Frequency .............................................................................................................. 18
8.2 Preparations for cleaning ...................................................................................................... 18
8.3 Cleaning Guidance................................................................................................................ 18
8.4 Detergents or cleaning agents .............................................................................................. 18
9 Maintenance & service .......................................................................................................... 19
9.1 Maintenance ......................................................................................................................... 19
9.1.1 Tension of toothed belt .......................................................................................................... 19
9.1.2 Alignment of bottle disc (round table) .................................................................................... 19
9.1.3 Alignment of trays ................................................................................................................. 20
9.2 Service .................................................................................................................................. 20
9.3 Methods and frequency of inspections for safety functions .................................................... 20
10 Change of voltage ................................................................................................................. 20
11 Declaration of conformity....................................................................................................... 21