Flowserve Limitorque MX-05 User Manual (English)

Control Panel (CP)101
Figure 5.1 - Control Panel101
Table 5.1 - Control Panel Parts List101
Control Module102
- Figure 5.2 - Control Module102
- Table 5.2 - Control Module Parts List102
- Removal103
- Remounting106
- Figure 5.3 - Location of Fuses and Voltage Jumper109
- Fuse Replacement109
- Control Module Return Options110
- EPROM Care and Replacement110
- Figure 5.4 - LCS Board110
- Figure 5.5 - Main CPU Board110
- Figure 5.6 - Power Board111
- Figure 5.7 - DDC Board111
Installation and Removal of SMT Controls113
- (Most Units Supplied after September 2003 and before September 2007)113
- Installation113
- Removal116
- Fuse Replacement116
- Control Module Return Options116
- Figure 5.8 - Location of Fuses and Voltage Jumper116
- (Some Units Supplied from December 2006 with Majority after September 2007)117
Installation117
- Figure 5.9 - SMT Controls with Four Leds117
- Table 5.3 - Voltage Jumper Positions117
- Removal118
Mounting of Standard and Optional Controls with 54-Point Terminal Block and Four LED Configuration119
- Installation119
- Table 5.4 - Control Board Connectors120
- Figure 5.10 - Option Board Assembly121
- Table 5.5 - Screw Part Numbers121
- Removal122
Adding Electronic Options to Your MX Actuator(most Supplied after September 2007)122
Restoring Power to Actuator with New Control Module123
Terminal Block (Prior to March 2007)123
- Figure 5.11 - Restoring Power to Actuator with New Control Module123
- Table 5.5 - Terminal Block Parts List123
- Figure 5.12 - Terminal Block124
- Removal124
- Remounting126
MX Terminal Block (Supplied with most Actuators Since March 2007)128
- Terminal Block Shield Installation128
- Figure 5.13 - Terminal Block128
- Figure 5.14 - Terminal Block Shield128
- Table 5.7 - Terminal Block Parts List128
Control Module-Contactor Assembly129
- Please See Section 5.4 for Power Board Installation with Contactor.)129
- Figure 5.15 - Control Module - Contactor Assembly and Wiring Diagrams129
- Table 5.8 - Control Module-Contactor Assembly Parts List129
- Removal130
- Figure 5.15 - (Continued)130
- Remounting131
Replacing 19 Amp Reverser on the MX-140 and -150 (Not for most Actuators Shipped after September 2007)133
Amp Power Assembly for Units Shipped after September 2007136
Table 5.9 - 19 Amp Power Assembly136
Encoder (through Hole and Surface Mount Technology, most Units Prior to September 2007)137
- Table 5.10 - Encoder Parts List137
- Removal138
- Table 5.11 - Encoder Drive Sleeve Speed (RPM)138
- Remounting140
Encoder Drive Cartridge (most Units Prior to September 2007)141
- Table 5.12 - Encoder Drive Cartridge Parts List141
- Table 5.13 - Encoder Drive Cartridge Drive Sleeve Speed141
- Removal142
- Remounting143
Removal and Replacement of MX Encoder (Supplied with most Actuators Since September 2007)144
- Table 5.14 - Encoder Parts List144
- Table 5.15 - Encoder Drive Sleeve Speed (RPM)144
- Remounting145
- Removal145
Encoder Drive Cartridge (Supplied with most Actuators Since September 2007)146
- Figure 5.17 - Encoder Drive Cartridge146
- Figure 5.18 - Encoder146
- Figure 5.19 - Encoder Drive Cartridge146
- Table 5.16 - Encoder Drive Cartridge Parts List146
- Removal147
- Remounting148
Motor Lead Harness (MX-85, -140, and -150)149
- Removal149
- Figure 5.20 - Motor Lead Assembly149
- Remounting150
Solid State Motor Reverser Upgrade Instructions (most Units Prior to September 2007)151
- Figure 5.21 - Cutaway View of SSMR Controls Area151
- Table 5.17 - SSMR Upgrade Kit Parts List151
- Disassembly Procedure152
- Figure 5.22 - Disassembly Procedure152
- Assembly Procedure153
- Figure 5.23 - Solid State Reverser and Fuse Block Assembly Installation153
- Table 5.18 - SSMR Motor Fuse Table153
- Figure 5.24 - Control Module Reinstallation154
Mounting of SSMR (Solid State Motor Reverser) in Units Shipped after February 2008155
Table 5.19 - SSMR Parts List155
Figure 5.25 - SSMR (Solid State Motor Reverser)156
Complete Conversion to SMT Controls157

6 Spare and Replacement Parts158

7 Regulatory Information162

Declaration of Conformity162

Brand	Flowserve
Model	Limitorque MX-05
Category	Controller
Language	English

Flowserve Limitorque MX-05 User Manual

Table of Contents

Flowserve Limitorque MX-05 Specifications

Summary

Introduction and Safety Guidelines

Important Notes and Warning Statements

MX Actuator Subassembly Overview

MX Actuator Subassembly Components

Actuator Maintenance Procedures

Subassembly Removal and Remounting

Actuator Removal from Mounting Adapter

Removal with Type B1/B4/B4E Base (Torque)

Removal with Type A1/A1E Base (Thrust)

Mechanical Assemblies and Components

Spare and Replacement Parts Guidelines

Recommended Spare Parts Guidelines

Recommended Spare Parts for MX Actuators

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