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Flowserve Limitorque MX-40 User Manual

Flowserve Limitorque MX-40
164 pages
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Experience In Motion
USER INSTRUCTIONS
Limitorque MX
Electronic Actuator
FCD LMENIM2314-00 – 07/08
Maintenance
and Spare Parts
Swanson Flo | 800-288-7926 | www.swansonflo.com

Table of Contents

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Flowserve Limitorque MX-40 Specifications

General IconGeneral
BrandFlowserve
ModelLimitorque MX-40
CategoryController
LanguageEnglish

Summary

Introduction

Important Notes and Warning Statements

Key safety notices and crucial information for handling and maintenance.

Reference Documents

List of related technical bulletins and manuals for further information.

MX Actuator Subassembly

MX Actuator Subassembly Components

Overview of the various parts that constitute the MX actuator assembly.

Product Description

Explanation of the MX actuator's function and capabilities.

Storage Recommendations

Guidelines for proper storage of the MX actuator to maintain its condition.

Unit Weights

Specifications detailing the weight of different MX actuator models.

Product Identification

Information on identifying the unit type and recording essential details.

Maintenance

Section detailing maintenance procedures and recommendations for the MX actuator.

Subassembly Removal and Remounting Procedures

Overview of steps for removing and re-installing actuator subassemblies.

How to Order Replacement Subassemblies

Guidance on ordering spare parts and replacement subassemblies.

Remove Actuator from Mounting Adapter

Actuator Removal with Type B1/B4/B4E Base (Torque)

Procedure for removing the actuator from B1/B4/B4E torque bases.

Actuator Removal with Type A1/A1E Base (Thrust)

Procedure for removing the actuator from A1/A1E thrust bases.

Mechanical Assemblies

Motor

Information and procedures related to the motor assembly.

Declutch

Details on the declutch mechanism and its removal/remounting.

Top-Mounted Handwheel (MX-05, -10, -20, and -40)

Specifics for the top-mounted handwheel assembly on certain MX models.

Side-Mounted Handwheel Without Spur Gear Attachment (MX-10, -20, -85, -140, and -150)

Details for side-mounted handwheels without spur gear on specific MX models.

Worm Shaft

Information regarding the worm shaft component and its procedures.

Drive Sleeve (MX-20, -40, -85, -140, and -150)

Procedures for the drive sleeve assembly on specific MX models.

Clutch and Clutch Ring Components (MX-20, -40, -85, -140, and -150)

Details on clutch and clutch ring components for specific MX models.

Electronic Assemblies

Control Panel (CP)

Information and procedures related to the Control Panel (CP).

Control Module (Units Supplied Before September 2003)

Details for the control module on units manufactured before Sep 2003.

Fuse Replacement

Instructions for replacing fuses on the power board.

EPROM Care and Replacement

Guidelines for handling and replacing EPROMs on control module boards.

Installation and Removal of SMT Controls (most units supplied after September 2003 and before September 2007)

Procedures for SMT controls on units supplied between Sep 2003 and Sep 2007.

Adding Electronic Options to Your MX Actuator (Most Supplied After September 2007)

Steps for adding electronic options to MX actuators shipped after Sep 2007.

Restoring Power to Actuator with New Control Module

Procedure for restoring power after installing a new control module.

MX Terminal Block (Supplied With Most Actuators Since March 2007)

Details for MX terminal blocks supplied from March 2007 onwards.

Encoder (Through hole and surface mount technology, most units prior to September 2007)

Procedures for encoders on units shipped before September 2007.

Encoder Drive Cartridge (Most units prior to September 2007)

Procedures for encoder drive cartridges on units shipped before Sep 2007.

Motor Lead Harness (MX-85, -140, and -150)

Details and procedures for the motor lead harness on specific MX models.

Solid State Motor Reverser Upgrade Instructions (Most units prior to September 2007)

Instructions for upgrading to a Solid State Motor Reverser.

Complete Conversion to SMT Controls

Steps for performing a complete conversion to SMT controls.

Spare and Replacement Parts

Guidelines for Recommended Spare Parts

General guidelines for determining actuator spare parts requirements.

Wear Components

Identification of components likely to wear and recommended for stocking.

Bearings, O-rings, and Seals

Recommendations for replacing bearings, O-rings, and seals during maintenance.

Critical Components

Identification of critical parts recommended for stock due to their nature.

Recommended Spare Parts for MX Actuators

Categorized spare parts recommendations based on duty cycle.

Long-Term Duty

Suggested spare parts for actuators under long-term duty conditions.

Severe Duty

Suggested spare parts for actuators under severe duty conditions.

Other Concerns

Considerations for unique application requirements affecting spare parts.

Regulatory Information

Declaration of Conformity

Statement of compliance with relevant EU directives and standards.

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