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Installation and Operation Manual
System 2000
Installation and Operation Manual
System 2000
1. Do not pump at pressures higher than the
maximum recommended pressure (400 psi [28
BAR]).
2. Do not permanently remove or alter any guarding
devices or attempt to operate the system when
these guards are temporarily removed.
3. Always disconnect the power source before
attempting to service any part of the pump. Note
this system contains a capacitor which will hold a
charge for a time after power is disconnected. Take
care to dissipate this charge by connecting a 12 or
24 volt test lamp from the pump base to the positive
main power terminal.
4. Release all pressure within the system before
servicing any of its components.
5. Drain all concentrate and water from the
discharge system before servicing any of its
component parts.
6. Check all hoses for weak or worn conditions after
each use. Ensure that all connections and fittings
are tight and secure.
7. From the foam pump outlet to the injector fitting,
use only pipe, hose, and fittings that are rated
at or above the maximum pressure (400 psi [28
BAR] minimum for 2001, 2002, 2024 and 600 psi
[41 BAR] for 2002HP) rating that the water pump
system operates.
8. Any electrical system has the potential to cause
sparks during service. Be sure to eliminate
explosive or hazardous environments during
service/repair.
9. CAUTION: Do not attempt to operate the
system at or above a temperature of 160°F
[71°C].
10. WARNING: Ensure that the electrical source
of power for the unit is a 12 or 24 volt, negative
ground, DC system. Power and ground lines
must come directly from the battery without any
connections to other high power devices, such as
primer pumps, hose reels, light bars, scene lighting,
etc. Refer to Section 7 for detailed information.
11. CAUTION: Be sure that the electrical
source of power for the 2000 series systems is
correct for the unit being installed. All systems
are negative-ground DC systems. The systems
require a minimum current rating of at least:
System Voltage Min. Amps
2001 12 VDC 41
2001 24 VDC 22
2002 12 VDC 60
2002 HP 12 VDC 60
2002 24 VDC 30
2002 HP 24 VDC 30
2024 24 VDC 60
12. CAUTION: Periodically inspect the pump and
the system components. Perform routine
preventive maintenance as required. Failure
to perform routine maintenance may damage
the pump. See the maintenance section of
this manual for recommended maintenance
procedures and intervals between maintenance
work.
13. CAUTION: Read and understand the “Operating
Instructions” section before attempting to
operate the unit.
14. CAUTION: Always disconnect the ground
straps and control cables from the Digital
Display Control Module or other FoamPro
equipment before electric arc welding at any
point on the apparatus. Failure to do so will
result in a power surge through the unit that
could cause irreparable damage to the display
or other system components.
15. CAUTION: The cables shipped with each
FoamPro unit are tested at the factory.
Improper handling and forcing connections can
damage these cables which could result in other
system damage.
1 Safety
Before attempting to install a FoamPro System 2001/2002/2024,
read all of the following safety precautions and follow carefully.
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