FoamPRO 2001 User Manual

1
Installation and Operation Manual
SystemsSystems
2001 and 2002
INSTALLATION AND
OPERATION MANUAL
Form 825
02/02
All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly
inspected and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is
important to follow the instructions on care and operation. Proper use and good preventive maintenance will
lengthen the life of your unit. ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE.
Unit
Serial
Number
FoamPro by Hypro Corporation • 375 Fifth Avenue NW • New Brighton, MN • (651) 766-6300 • FAX (651) 766-6614
Systems
2001, 2002
and
2002HP

FoamPRO 2001 Specifications

General

Brand	FoamPRO
Model	2001
Category	Measuring Instruments
Language	English

Summary

Safety Precautions

General Safety Guidelines

Key safety guidelines for operating and servicing the FoamPro system to prevent injury and damage.

System Overview and Components

How the System Works

Explains the electric motor-driven, flow-based proportioning system and its basic function.

Standard Equipment Components

Details the standard components packaged with the FoamPro 2001 and 2002 systems.

Available System Accessories

Lists optional accessories that can be added to the FoamPro systems.

Installation Procedures

Installer Supplied Parts

Specifications for pipe, hoses, fittings, and other components the installer must provide.

Installation Planning

Guidance on planning the physical layout and routing for FoamPro system components.

Plumbing Installation

Instructions for installing plumbing components including pump, valves, strainers, and flowmeters.

Electrical Requirements and Installation

Details electrical power requirements, wiring, connections, and EMI/RFI suppression.

Installation Verification

Checklists to ensure all components are correctly installed and ready for operation.

Calibration and Setup

Procedures for system setup, flowmeter calibration, simulated flow, and foam pump calibration.

Pressure Relief Valve Adjustment

Procedure for adjusting the pressure relief valve if field installation requires it.

Installation Drawings

Technical drawings showing cutout dimensions for installing the Display Control Module and placards.

System Operation

Normal System Operation

Guide to operating the FoamPro system under normal conditions using the control module.

Display Functions and Messages

Explanation of the Digital Display Control Module's functions, readings, and system status messages.

Normal Operation Steps Summary

Sequential steps for turning the system on, making foam, reading totals, and adjusting settings.

Simulated Flow Operation

How to initiate, control, and use simulated flow for testing or emptying the foam tank.

Maintenance and Troubleshooting

Maintenance Procedures

Scheduled maintenance including monthly inspections, strainer cleaning, and annual oil changes.

Troubleshooting Guide

Guide to accessing diagnostics and resolving common system problems and error messages.

Parts and Specifications

System Accessories

Lists optional accessories that can be added to the FoamPro systems.

Parts Identification

Diagrams and lists identifying all parts for FoamPro Systems 2001 and 2002.

Flowmeter Specifications

Technical data for FoamPro flowmeters, including assembly, flow ranges, and installation notes.

Warranty Information

Warranty Terms and Conditions

Details the warranty period, exclusions, and the process for warranty claims.

Return Shipment Procedures

Important instructions for packaging and shipping FoamPro components back to Hypro Corporation.