3
Installation and Operation Manual
SystemsSystems
2001 and 2002
1. Do not pump at pressures higher than the
maximum recommended pressure (400 psi
[28 BAR]).
2. Do not permanently remove or alter any
guarding devices or attempt to operate the
system when these guards are temporarily
removed.
3.
Always disconnect the power source
before attempting to service any part of the
pump. Note this system contains a
capacitor which will hold a charge for a time
after power is disconnected. Take care to
dissipate this charge, by connecting a
12 or 24 volt test lamp from the pump base
to the positive main power terminal.
4.
Release all pressure
within the system
before servicing any of its components.
5.
Drain all concentrate and water
from the
discharge system before servicing any of its
component parts.
6. Check all hoses for weak or worn conditions
after each use. Ensure that all connections
and fittings are tight and secure.
7. From the foam pump outlet to the injector
fitting, use only pipe, hose, and fittings that
are rated at or above the maximum pressure
(400 psi [28 BAR] minimum for 2001 &2002
and 600 psi [41 BAR] for 2002HP) rating
that the water pump system operates.
8. Any electrical system has the potential to
cause sparks during service. Be sure to
eliminate explosive or hazardous
environments during service/repair.
9. CAUTION: Do not attempt to operate the
system at or above a temperature of 160
o
F
[71
o
C].
SAFETY
10. CAUTION: Be sure that the electrical
source of power for the 2001 and 2002 units
are 12 volt, the 2001/24 and 2002/24 are
24 volt, all with negative-ground DC. The
systems require a minimum current rating of
at least:
22 amps for System 24 Volt 2001;
41 amps for System 12 Volt 2001;
56 amps for System 12 Volt 2002
& 2002HP;
30 amps for System 24 Volt 2002
& 2002HP.
11. CAUTION: Periodically inspect the pump
and the system components. Perform
routine preventive maintenance as required.
Failure to perform routine maintenance may
damage the pump. See the maintenance
section of this manual for recommended
maintenance procedures and intervals
between maintenance work.
12. CAUTION: Read and understand the
“Operating Instructions” section before
attempting to operate the unit.
13. CAUTION: Always disconnect the ground
straps and control cables from the Digital
Display Control Module or other FoamPro
equipment before electric arc welding at any
point on the apparatus. Failure to do so will
result in a power surge through the unit that
could cause irreparable damage to the
display or other system components.
14. CAUTION: The cables shipped with each
FoamPro unit are tested at the factory.
Improper handling and forcing connections
can damage these cables which could result
in other system damage.
Please read all of the following safety precautions and
follow carefully. They are important to the prevention of
personal injury or damage to the equipment.
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