Frick SGC 2824 User Manual

070.650-IOM (AUG 2015)
Page 2
SGC ROTARY SCREW COMPRESSOR
INSTALLATION - OPERATION - MAINTENANCE
Contents
GENERAL INFORMATION
PREFACE .......................................................................... 3
DESIGN LIMITATIONS ........................................................ 3
JOB INSPECTION .............................................................. 3
STANDARD BARE COMPRESSOR ...................................... 3
TRANSIT DAMAGE CLAIMS .............................................. 3
COMPRESSOR IDENTIFICATION ........................................ 3
LONG TERM STORAGE ...................................................... 4
PREPARING COMPRESSOR FOR STORAGE ........................ 4
MAINTAINING COMPRESSOR IN STORAGE ........................ 4
DESCRIPTION .................................................................... 5
SGC/SGX COMPRESSORS ............................................ 5
COMPRESSOR LUBRICATION SYSTEM ......................... 5
OIL PUMP ...................................................................... 6
CONSTRUCTION DETAILS .................................................. 6
INSTALLATION
DESIGN LIMITS .................................................................. 7
OUTLINE DIMENSIONS ...................................................... 7
HOLDING CHARGE AND STORAGE....................................15
RIGGING AND HANDLING ..................................................15
FOUNDATION ..................................................................15
CUSTOMER CONNECTIONS ..............................................16
OIL SYSTEM REQUIREMENTS ...........................................16
OIL SELECTION ............................................................16
OIL PRESSURE .............................................................16
BALANCE PISTON OIL REQS & REGULATIONS..............16
OIL COOLING REQUIREMENTS .....................................18
OIL FILTER(S) ...............................................................19
OIL HEATER(S) .................................................................19
COMPRESSOR OIL ............................................................ 19
OIL PUMP .........................................................................19
COMPRESSOR ..................................................................19
MOTOR MOUNTING USING TUNNEL .................................19
COMPRESSOR/MOTOR COUPLING REQUIREMENTS. ....19
COUPLING ALIGNMENT REQUIREMENTS
(FOOT MOUNTED ONLY) ............................................. 20
DEHYDRATION / EVACUATION TEST ................................ 20
ELECTRICAL INSTALLATION ............................................. 20
SLIDE STOP TRANSMITTER ......................................... 20
CAPACITY SLIDE VALVE TRANSMITTER ...................... 20
DIRECTIONAL CONTROL VALVES ................................21
COMPRESSOR HYDRAULIC SYSTEM ...............................21
VOLUMIZER VOLUME RATIO CONTROL ...........................22
OPERATION
OPERATION AND START-UP INSTRUCTIONS ...................23
LOW AMBIENT TEMPERATURE OPERATION ....................23
INITIAL START-UP ...........................................................23
INITIAL START-UP PROCEDURE ..................................23
NORMAL START-UP PROCEDURE ...............................23
MAINTENANCE
GENERAL INFORMATION ................................................ 24
NORMAL MAINTENANCE OPERATIONS .......................... 24
GENERAL MAINTENANCE ........................................... 24
CHANGING OIL ............................................................ 24
RECOMMENDED MAINTENANCE PROGRAM ............... 24
MAINTENANCE SCHEDULE ...............................................25
VIBRATION ANALYSIS ......................................................26
OIL QUALITY AND ANALYSIS ..........................................26
OPERATING LOG .........................................................26
TROUBLESHOOTING GUIDE .............................................26
ABNORMAL OPERATION ANALYSIS & CORRECTION ...26
CAPACITY LINEAR TRANSMITTER REPLACEMENT -
SLIDE VALVE .............................................................. 28
VOLUMIZER
®
TRANSMITTER REPLACEMENT - SLIDE
STOP ........................................................................... 28
BARE COMPRESSOR REPLACEMENT .............................. 28
SHUTDOWN DUE TO IMPROPER OIL PRESSURE
(High Stage and Booster) ............................................... 28
FORMS .............................................................................29
VIBRATION DATA SHEET ...................................................32
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation or practice which, if not avoided, will result in death or
serious injury.
SAFETY PRECAUTION DEFINITIONS
Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage
to equipment and/or minor injury.
Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.
Referenced manuals:
070.610-IOM RWF II Rotary Screw Compressor Units
090.020-M Quantum LX Maintenance
160.802-SPC CompressorOilSpecications
090.040-O Quantum HD Operation
WARNING
CAUTION
DANGER
NOTICE

Frick SGC 2824 Specifications

General

Brand	Frick
Model	SGC 2824
Category	Air Compressor
Language	English