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Fronius
Welding System
KD 4000 D-11
Page 44
Fronius KD 4000 D-11 - Page 44
44 pages
Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
find the addresses
of all Fronius Sales & Service Partners and locations
43
Table of Contents
Main Page
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
8
Noise Emission Values
9
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
11
EMC Measures
12
EMF Measures
12
Specific Hazards
12
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
14
Safety Measures at the Installation Location and During Transport
14
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
16
Safety Symbols
16
Data Protection
16
Copyright
17
General
18
Device Concept
18
Application Area
18
Warning Notices on the Device
18
Control Elements and Connections
19
General
19
Safety
19
Cold Wire Feeder Front
19
Cold Wire Feeder Rear
20
Cold Wire Feeder Right Side
20
Cold Wire Feeder Underside
21
Placing the Cold Wire Feeder on the Power Source
22
General
22
Connect the Cold Wire Feeder to the Power Source
23
General
23
Fitting the Welding Torch
24
Fit the Welding Torch
24
Inserting the Wirespool
25
Safety
25
Inserting/Replacing Feed Rollers
27
General Remarks
27
USA Wirefeeders
27
Inserting the Wirespool, Inserting the Basket-Type Spool
28
Safety
28
Inserting the Wirespool
28
Inserting the Basket-Type Spool
28
Feeding in the Wire Electrode
30
Set the Contact Pressure
31
Adjust the Brake
32
Adjusting the Brake
32
Design of the Brake
33
Push-Pull Unit
34
General
34
Calibrating the Push-Pull Unit
34
Service Codes for Push-Pull Calibration
36
Safety
36
Service Codes Shown When the Drive Units Are Disengaged (Open-Circuit Calibration)
36
Service Codes Shown When the Drive Units Are Engaged (Engaged Calibration)
37
Service Codes in Conjunction with the Cold Wire Feeder and Digital Gas Control Option
39
Service Codes Displayed in Conjunction with the Cold Wire Feeder
39
Service Codes Displayed in Conjunction with the Digital Gas Control Option
41
Care, Maintenance and Disposal
42
General Remarks
42
Every Start-Up
42
Every 6 Months
42
Disposal
42
Technical Data
43
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