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Robacta TC 2000
Fronius Robacta TC 2000 Operating Instructions & Spare Parts
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42,0426,0135,EN
015-14082018
Robacta TC 2000
Robacta TC 2000 Twin
Robacta TC 2000 US
Robacta TC 2000 Twin US
Operating Instructions
Spare parts list
Welding torch cleaning
EN
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
7
General
7
Proper Use
7
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Specific Hazards
8
Protecting Yourself and Others
9
Risks from Mains Current and Operating Current
10
EMC Device Classifications
10
EMC Measures
11
Safety Measures at the Installation Location and During Transport
11
Safety Measures in Normal Operation
12
Commissioning, Maintenance and Repair
13
Safety Inspection
13
Disposal
13
Safety Symbols
14
Data Protection
14
Copyright
14
General
15
General
17
Device Concept
17
Application Areas
17
Warning Notices on the Device
17
Parting Agent Types and Their Use
19
Functional Principle
20
Magnetic Flux Densities Within the Cleaning Coil for Robacta TC 2000, Robacta TC 2000 US
21
Magnetic Flux Densities Within the Cleaning Coil for Robacta TC 2000 Twin, Robacta TC 2000 Twin US
22
Scope of Supply and Options
23
General
23
Scope of Supply
23
Available Options
23
Transport
24
Vehicles
24
Transport Notices on the Packaging
24
Controls, Connections and Mechanical Components
25
Safety
27
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control
28
General
28
Standard I/O Connecting Plug (X1) Pin Assignment
28
Controls, Connections and Mechanical Components
30
General
30
Control Panel
30
Robacta TC 2000, Robacta TC 2000 US Connections and Mechanical Components
31
Robacta TC 2000 Twin, Robacta TC 2000 Twin US Connections and Mechanical Components
32
Installation and Commissioning
35
Safety
37
Before Commissioning
38
Operators, Maintenance Personnel
38
Setup Regulations
38
Compressed Air Supply Specifications
38
Mains Connection
38
Bolting the Cleaning Device to the Underlying Surface (Foundation)
39
Screwing the Cleaning Device and Installation Stand to the Underlying Surface (Foundation)
39
Connecting the Mains Cable - Robacta TC 2000 US, Robacta TC 2000 Twin US
40
Connecting the Mains Cable
40
Installing the Wire Cutter
42
Installing the Wire Cutter on the Cleaning Device
42
Maximum Wire Diameter
42
How the Mechanically Controlled Wire Cutter Works
42
How the Electrically-Controlled Wire Cutter Works
43
Filling the Dipping Bowl with Parting Agent
44
Connecting the Cleaning Device to the "Robacta Reamer" Parting Agent Container
45
Starting up the Cleaning Device
46
General
46
Prerequisites for Start-Up
46
Cleaning Program Sequence - Robacta TC 2000, Robacta TC 2000 US
47
Program Sequence with Parting Agent Nebuliser - Overview
47
Program Sequence with Parting Agent Nebuliser and Dipping Bowl - Overview
47
Cooling Welding Torch in the Dipping Bowl - Detailed Description
47
Cleaning the Gas Nozzle Tip and Nozzle Fitting - Detailed Description
48
Spraying Parting Agent - Detailed Description
48
Cleaning Program Sequence with Parting Agent Nebuliser
49
Cleaning Program Sequence with Dipping Bowl
50
Cleaning Program Sequence - Robacta TC 2000 Twin, Robacta TC 2000 Twin US
51
Program Sequence with Parting Agent Nebuliser - Overview
51
Program Sequence with Parting Agent Nebuliser and Dipping Bowl - Overview
51
Cooling Welding Torch in the Dipping Bowl - Detailed Description
51
Cleaning the Gas Nozzle Tip and Nozzle Fitting - Detailed Description
52
Spraying Parting Agent - Detailed Description
52
Cleaning Program Sequence with Parting Agent Nebuliser
53
Cleaning Program Sequence with Dipping Bowl
54
Troubleshooting, Maintenance and Disposal
55
Safety
57
Troubleshooting
58
Care, Maintenance and Disposal
61
Before each Start-Up
61
Daily
61
Weekly
61
Every 3 Months
61
Every 6 Months
61
Every 12 Months
61
Disposal
61
Technical Data
63
Technical Data
65
General
65
Robacta TC 2000, Robacta TC 2000 Twin
65
Robacta TC 2000 US, Robacta TC 2000 Twin US
65
Appendix
67
Spare Parts List: Robacta TC 2000
68
Circuit Diagrams: Robacta TC 2000
71
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Operating Instructions
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Fronius Robacta TC 2000 Specifications
General
Brand
Fronius
Model
Robacta TC 2000
Category
Cleaning Equipment
Language
English
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