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GANSHORN PowerCube-Ergo User Manual

GANSHORN PowerCube-Ergo
80 pages
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GANSHORN Medizin Electronic GmbH Service Manual Ref.No. 03 140 0 046
PowerCube-Ergo-CASE_ENG_rev.02, 23.11.2012 Preface, page 1 of 8
PowerCube-Ergo
Cardiopulmonary function testing
Service Manual
Ref.No. 03 140 0 046, rev.02
Valid for PowerCube-Ergo-SSO / CASE
- ENGLISH -
2004
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GANSHORN PowerCube-Ergo Specifications

General IconGeneral
BrandGANSHORN
ModelPowerCube-Ergo
CategoryMedical Equipment
LanguageEnglish

Summary

Preface

Contact Information

Manufacturer and distributor contact details for GANSHORN Medizin Electronic GmbH and GE Medical Systems.

Warranty and Copyright

Details GANSHORN's warranty policy and copyright statement for its products and documentation.

Documentation Purpose and Scope

Explains the manual's purpose, target audience, and provides a system description.

Safety Definitions and Symbols

Defines hazard levels (Danger, Warning, Caution) and common safety symbols used in the manual.

System Identification Elements

Identifies keys, buttons, equipment identification, and common acronyms used in the system.

Chapter 1: Safety Regulations

Warning Notice Categories

Overviews service-relevant, general, electrical, and hygiene warnings for safe operation.

Service Personnel and ESD Precautions

Guidelines for qualified service personnel and electrostatic discharge prevention measures.

General and Electrical Safety

Warnings related to intended use, ambient conditions, device location, and electrical safety.

Installation, Modification, and Hygiene Safety

Safety considerations during installation, modifications, and hygiene practices.

Electrical Safety - Power and EMC

Details on main power supply, sockets, circuits, LAN, and electromagnetic compatibility.

Specific Electrical and Hygiene Warnings

Warnings on spare parts, connections, ECG system use, and disinfection media.

Hygiene Specific Notices

Specific notices regarding hygiene for patient, personnel, and electronic parts cleaning.

Chapter 2: System Description

Component Overview

Lists main system components like PowerCube-Ergo, power supply, and accessories with their functions.

Front Panel Elements and Controls

Identifies housing, front panel, calibration socket, and power indicator.

Rear Panel Connections and Tubing Ports

Details rear panel sockets for patient tubing, gas calibration, and data connections.

Functional Block Diagram

Illustrates the internal modules (controller, analog) and their interconnections for overall function.

Gas Flow Diagrams

Shows gas flow paths during normal ergospirometry measurements and calibration.

Chapter 3: Disassembly and Maintenance

Safety and Handling Precautions

Safety warnings for disassembly, including ESD and disconnect from mains before repair.

Physical Overview and Tools

Describes the device structure and lists necessary tools for maintenance procedures.

Removing the Main Cover

Step-by-step instructions for safely removing the device's outer cover.

Removing the Electronic Unit

Procedure for removing the controller and analog electronic modules.

Replacing the Suction Pump

Step-by-step guide to remove and replace the suction pump unit.

Replacing the CO2 Analyzer

Step-by-step guide to remove and replace the CO2 analyzer module.

Replacing the O2 Analyzer

Step-by-step guide to remove and replace the O2 analyzer module.

Chapter 4: Circuit Diagrams and Board Layouts

Controller Module Board Layout

Visual representation of the controller module's component placement.

Controller Module Circuit Diagram

Schematic diagram detailing the electrical connections of the controller module.

Analog Module Board Layout

Visual representation of the analog module's component placement.

Analog Module Circuit Diagram

Schematic diagram detailing the electrical connections of the analog module.

Chapter 5: Software Installation and Configuration

Software Installation Guide

Instructions for installing the GANSHORN Installation Assistant and associated software.

Software Update and Backup Procedures

Guidance for updating LF8 software and securing installation data via backup.

Software De-installation Process

Steps for removing LF8 and associated software components from the PC.

External Parameter Configuration

How to allocate external data sources for ergospirometry parameters in the software.

Chapter 6: Troubleshooting, Checks, and Adjustments

General Troubleshooting Strategy

Recommends system checks and functional tests before proceeding with troubleshooting.

Error Analysis Flow Charts

Diagnostic guides for common errors like communication failure and calibration issues.

Service Program COM9810 Operation

How to use COM9810 for channel checks, adjustments, and monitoring.

Channel Selection for Checks and Adjustments

Procedures for selecting measurement and switch channels within COM9810.

Component Adjustment Procedures

Detailed steps for adjusting O2/CO2 analyzers, flow sensor, pump, and pressure regulator.

Chapter 7: Spare Parts List

Gas Analyzers and Electromechanical Spares

Lists spare parts for gas analysis and electromechanical components.

PCBs and Mechanical Components

Lists spare circuit boards, electronic unit holders, and mechanical parts.

Cables, Tubes, and Housing Parts

Lists spare cables, tubes, housing parts, and panels.

Ancillary Spare Parts

Lists other spare parts including sensors and power supplies.

Appendices

Ergospirometry Parameter Allocation Table

Table for configuring ergospirometry parameters and assigning data sources.

Working Procedure AA MTK 70_03

Detailed procedure for routine maintenance and checks of the PowerCube Ergo.

Checklist PP MTK 70_03

Checklist for performing maintenance, calibration, and safety checks on the device.