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Generic Trigger SM 50ccm - User Manual

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Contents
Contents ···················································································································································-1-
Preface ·····················································································································································-4-
Documents to be prepared ················································································································-5-
Inspection/adjustment ······················································································································-19-
1 Brake····················································································································································-32-
1.1 Maintenance instruction·············································································································-32-
1.2 Fault diagnosis···························································································································-32-
1.3 Front hydraulic brake·················································································································-33-
1.4 Rear hydraulic brake··················································································································-35-
2 Body cover ···········································································································································-38-
3 Front wheel/ front suspension···············································································································-42-
3.1 Preparation data ·························································································································-42-
3.2 Fault diagnosis···························································································································-42-
3.3 Front wheel································································································································-43-
3.4 Steering handle ··························································································································-45-
3.5 Front fork···································································································································-45-
4 Rear wheel/rear suspension ··················································································································-50-
4.1 Preparation data ·························································································································-50-
4.2 Fault diagnosis···························································································································-50-
4.3 Rear wheel·································································································································-51-
4.4 Rear shock absorber/rear rocker·································································································-52-
4.5 Driving chain ·····························································································································-53-
5 Battery/charging system ·······················································································································-56-
5.1 Preparation data ·························································································································-56-
5.2 Fault diagnosis···························································································································-57-
5.3 Battery ·······································································································································-58-
5.4 Charging system ························································································································-59-
5.5 Voltage and current regulator ·····································································································-60-
5.6 Charge coil of the alternator·······································································································-60-
5.7 Illuminating coil of alternator·····································································································-61-
5.8 Disassembly of alternator···········································································································-61-
6 Ignition system ·····································································································································-64-
6.1 Preparation data ·························································································································-64-
6.2 Fault diagnosis···························································································································-65-
6.3 Ignition system inspection·································································································
·········-66-
6.4 CDI group··································································································································-68-
6.5 Ignition coil ·······························································································································-68-
6.6 Trigger ·······································································································································-69-
7 Startup system ······································································································································-71-
7.1 Preparation data ·························································································································-71-
7.2 Fault diagnosis···························································································································-72-

Table of Contents

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Generic Trigger SM 50ccm Specifications

General IconGeneral
BrandGeneric
ModelTrigger SM 50ccm
CategoryMotorcycle
LanguageEnglish

Summary

Preface

Inspection and Adjustment

Documents to be Prepared

Required documents and general safety information before commencing maintenance.

Maintenance Regulation

Guidelines for vehicle maintenance, including tool usage and part handling.

Preparation of Documents

List of necessary documents for inspection and adjustment procedures.

Brake System

Maintenance Instruction

Key operational notes and specifications for brake maintenance.

Fault Diagnosis

Troubleshooting guide for common brake system issues.

Front Hydraulic Brake

Detailed procedures for front brake disassembly, inspection, and installation.

Rear Hydraulic Brake

Procedures for rear brake system disassembly, inspection, and installation.

Body Cover

Front Wheel and Suspension

Preparation Data

Operational notes and references for front wheel and suspension maintenance.

Fault Diagnosis

Diagnosing issues related to steering, wheel, and shock absorbers.

Front Wheel

Procedures for front wheel disassembly, inspection, and installation.

Steering Handle

Steps for disassembling and installing the steering handle assembly.

Front Fork

Procedures for disassembling and installing the front fork components.

Rear Wheel and Suspension

Preparation Data

Operational notes and references for rear wheel and suspension maintenance.

Fault Diagnosis

Diagnosing issues related to rear wheel run-out and shock absorber softness.

Rear Wheel

Procedures for rear wheel disassembly, inspection, and installation.

Rear Shock Absorber;Rear Rocker

Details on disassembling and inspecting the rear shock absorber and rocker.

Driving Chain

Steps for disassembly, inspection, and adjustment of the drive chain.

Battery and Charging System

Preparation Data

Important notes regarding battery charging, usage, and system inspection.

Fault Diagnosis

Troubleshooting guide for power supply and voltage issues.

Battery

Procedures for battery disassembly, inspection, and charging.

Charging System

Steps for inspecting charging system integrity and state.

Voltage and Current Regulator

Inspection methods for the voltage and current regulator circuit.

Disassembly of Alternator

Detailed steps for disassembling and installing the alternator.

Ignition System

Preparation Data

Key notes and reference values for ignition system components.

Fault Diagnosis

Troubleshooting guide for ignition coil, CDI, and trigger issues.

Ignition System Inspection

Procedures for inspecting primary voltage, charge coil, and trigger.

CDI Group

Inspection procedures for the CDI group and its connections.

Ignition Coil

Disassembly and inspection steps for primary and secondary ignition coils.

Trigger

Inspection procedure for the trigger component and its resistance.

Startup System

Preparation Data

Reference values and notes for startup system components.

Fault Diagnosis

Troubleshooting guide for startup failures.

Start Electric Machinery

Procedures for disassembling, inspecting, assembling, and installing the starter motor.

Start Relay

Inspection and actuation testing for the start relay.

Bulbs, Switches, and Instruments

Preparation Data

Notes on measuring switch conduction after disassembly.

Fault Diagnosis

Troubleshooting for lights not working when the main switch is on.

Replace Headlight Bulb

Steps for disassembling and replacing the headlight bulb.

Replace Front Turning Light Bulb

Procedures for replacing the front turning light bulb.

Replace Taillight;License;Rear Turning Light Bulb

Steps for replacing bulbs in the taillight, license, and rear turning lights.

Main Switch

Inspection and replacement procedure for the main switch.

Troubleshooting

Difficult to Start or Unable to Start

Flowchart for diagnosing and resolving starting issues.

Improper Gyration (Impotent Velocity)

Troubleshooting guide for engine operation issues at low speeds.

Improper Gyration (Especially at Low Speed)

Diagnosing and resolving operational problems at low speeds.

Improper Charging (Overdischarge or Over Charge of Battery)

Troubleshooting guide for battery charging system faults.

Spark Plug Has No Flashover

Diagnostic flowchart for issues with spark plug flashover.

Lubrication System

Preparation Data

Operational notes and system function for the lubrication system.

Fault Diagnosis

Diagnosing issues like low oil, leaks, or blocked oil paths.

Oil Pump

Procedures for oil pump disassembly, inspection, assembly, and installation.

Carburetor

Preparation Data

Important notes on carburetor handling and function.

Fault Diagnosis

Troubleshooting common carburetor issues like bad startup and lean/rich mixtures.

Disassembly of Carburetor

Steps for disassembling the carburetor and its enrichment valve.

Float Chamber

Steps for dismantling, inspecting, and assembling the float chamber.

Adjustment of Carburetor

Guide for adjusting idle speed and mixture for optimal engine operation.

Cylinder Cover, Air Cylinder, and Piston

Preparation Data

Operational notes and specifications for cylinder and piston components.

Fault Diagnosis

Diagnosing low compression, high compression, and piston noises.

Disassembly of Air Cylinder

Steps for disassembling the air cylinder and cleaning.

Disassembly and Installation of the Piston

Procedures for piston disassembly, ring installation, and clearance measurement.

Installation of Cylinder Cover

Steps for installing the cylinder cover onto the cylinder.

Crankcase, Clutch, and Actuating Lever

Preparation Data

Operational notes and specifications for crankcase, clutch, and shift mechanisms.

Fault Diagnosis

Troubleshooting guide for crankcase noises, gearshift issues, and automatic off-gear.

Crankcase

Disassembly procedures for left and right crankcase covers.

Clutch

Steps for clutch disassembly, inspection, and assembly.

Actuating Lever

Inspection and assembly procedures for the actuating lever set.

Crankshaft-Connecting Rod Set and Shift Chamber

Preparation Data

Operational notes for crankshaft, connecting rod, and shift chamber components.

Crankshaft and Connecting Rod Set

Disassembly and inspection procedures for the crankshaft and connecting rod.

Shift Chamber

Disassembly and installation procedures for the shift chamber components.

Shift Shaft Set

Dismantling and inspection of the shift shaft set and shift forks.

Main Shaft and Sub Shaft

Inspection and assembly procedures for main and sub shafts.

Cooling System

Preparation Data

Function and circuit description of the engine's water cooling system.

Fault Diagnosis

Diagnosing common cooling system issues like leaks and overheating.

Water Pump;Water Tank

Procedures for water pump disassembly, inspection, installation, and water tank service.

Muffler

Exhaust Emission and Control System

Warranty of Exhaust Emission and Control System

Details on warranty coverage and exclusions for the emission control system.

Regular Maintenance Guideline

Guidelines for regular inspection and maintenance to meet emission standards.

Mechanical Function of the Exhaust Control System

Explanation of engine improvements and air induction device function.

Catalyst Converter System

Structure and description of the catalyst converter system and precautions.

Countermeasures for Idle Speed Emission Exceeding Specified Value

Flowchart for addressing high idle speed emissions.

Specification Sheet Trigger X 50 ccm

Engine Specifications

Technical details for the engine, including dimensions, fuel, and performance.

Carriage Specifications

Specifications related to the vehicle's chassis, transmission, and brakes.

Specification Sheet Trigger SM 50 ccm

Engine Specifications

Engine technical details for the SM model, including dimensions and performance.

Carriage Specifications

Vehicle chassis, transmission, and brake specifications for the SM model.

Table of Torque Value of Engine Fastener

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