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GRAPHTEC FC8000-60 - User Manual

GRAPHTEC FC8000-60
145 pages
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CUTTING PLOTTER
SERVICE MANUAL
FC8000-60/75/100/130/160
FC8000-UM-251-07-9370

Table of Contents

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GRAPHTEC FC8000-60 Specifications

General IconGeneral
ModelFC8000-60
Repeatability±0.1 mm
Number of Tool Holders1
TypeCutting Plotter
Connectivity / InterfaceUSB, Ethernet
Media Compatibility / Media TypeVinyl, film, paper, adhesive-backed materials
Programmable Resolution0.025 mm
Resolution0.025 mm
Command SetsGP-GL / HP-GL
Power Supply100 to 240 VAC, 50/60 Hz

Summary

1. INTRODUCTION

1.1 Main Specifications

Details the key technical specifications of the cutting plotter models.

1.2 External Dimensions

Provides physical dimensions and weight for each plotter model.

2. PARTS NAMES and FUNCTIONS

2.1 Parts Names and Functions

Identifies and describes the various external components of the plotter.

2.2 Assembling

Guides the assembly process for the plotter stand and basket accessories.

2.3 Attaching a Tool

Explains how to mount cutter pens and plotting pens into the plotter.

2.4 Replacing the Cross-Cutter Unit

Details the procedure for replacing the cross-cutter unit.

3. OPERATIONS

3.1 Control Panel

Explains the functions of keys and indicator lamps on the plotter's control panel.

3.2 Reading the Screen (LCD)

Describes how to interpret information displayed on the plotter's LCD screen.

4. RECOMMENDED PARTS LIST

5. LIST OF TOOLS

5.1 Tools

Lists specific tools required for adjustment and maintenance tasks.

5.2 Greasing And Gluing Points

Identifies points requiring lubrication or gluing and the type of grease used.

6. DISASSEMBLY AND REASSEMBLY

6.1 Exterior Parts

Provides procedures for detaching and reinstalling external covers and panels.

6.1.1 How to Replace the Right Side Cover

Details steps to detach and reinstall the right side cover.

6.1.2 How to Replace the Left Side Cover

Explains how to detach and reinstall the left side cover.

6.1.3 How to Replace the Control Panel Assembly

Guides replacement of the control panel assembly.

6.1.4 How to Replace the Center Cover

Details the process for detaching and reinstalling the center cover.

6.1.5 How to Replace the Front Guide

Outlines steps to replace the front guide.

6.1.6 How to Replace the Rear Guide

Explains how to detach and reinstall the rear guide.

6.1.7 How to Replace the Rear Writing Panel

Guides replacement of the rear writing panel.

6.1.8 How to Replace the Front Writing Panel Assembly

Details the process for replacing the front writing panel.

6.2 Mechanical Parts

Provides procedures for disassembling and reassembling internal mechanical components.

6.2.1 How to Replace the Rear Media Sensor

Details steps to detach and reinstall the rear media sensor.

6.2.2 How to Replace the Front Media Sensor

Details the procedure for replacing the front media sensor.

6.2.3 How to Replace the Pinch Roller

Explains how to detach and reinstall the pinch roller.

6.2.4 How to Replace the Control Panel Board and the LCD

Guides replacement of the control panel board and LCD screen.

6.2.5 How to Replace the Pen Block

Details the process for detaching and reinstalling the pen block assembly.

6.2.6 How to Replace the Y-belt

Outlines the steps for replacing the Y-belt on the plotter.

6.2.7 How to Replace the Pinch Roller Sensor

Explains the procedure for replacing the pinch roller sensor.

6.2.8 How to Replace the Y-relay Board

Details the steps for detaching and reinstalling the Y-relay board.

6.2.9 How to Replace the Cam Sensor

Provides instructions for replacing the cam sensor.

6.2.10 How to Replace the Y-motor

Guides the replacement of the Y-motor unit.

6.2.11 How to Replace the X-motor

Details the procedure for replacing the X-motor.

6.2.12 How to Replace the Main Board

Explains how to detach and reinstall the main board.

6.2.13 How to Replace the Vacuum Fan

Outlines the steps for replacing the vacuum fan.

6.2.14 How to Replace the Drive Roller

Guides the replacement of the drive roller assembly.

6.2.15 How to Replace the Cutting Mat

Details the process for replacing the cutting mat.

6.2.16 Home Dog Position

Explains how to adjust the home dog position for correct operation.

6.2.17 Cross Cutter Dog Position

Guides the adjustment of the cross cutter dog position.

7. ADJUSTMENTS

7.1 List of Items Requiring Readjustment

Identifies components that need readjustment after replacement or alteration.

7.2 Mechanical Adjustments

Covers mechanical adjustments for belt tension and pinch roller pressure.

7.2.1 Y-Belt Tension Adjustment

Details how to adjust the Y-belt tension for optimal performance.

7.2.2 Y-Drive Belt Tension Adjustment

Explains the procedure for adjusting the Y-drive belt tension.

7.2.3 X-Drive Belt Tension Adjustment

Guides the adjustment of the X-drive belt tension.

7.2.4 Pinch Roller Pressure Adjustment

Details how to adjust the pinch roller pressure.

7.3 Electrical Adjustments

Covers electrical adjustments including DIP switches and settings.

7.3.1 DIP Switch Settings

Explains the factory preset DIP switch configurations for various models.

7.3.2 Explanation of the Values of the Main Board Settings

Explains how to input and record main board setting values.

7.3.3 Clearing the Non-Volatile RAM

Guides the process of clearing the plotter's non-volatile RAM.

7.3.4 How to Enter the Adjustment Menu

Provides steps to access the plotter's adjustment menu.

7.3.7 Adjusting the Pen Force

Details the procedure for setting the correct pen force.

7.3.8 Adjusting the Distance Accuracy

Explains how to adjust the plotter's distance accuracy.

7.3.9 Adjusting the Registration Mark Sensor Sensitivity

Guides the adjustment of the registration mark sensor sensitivity.

7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor

Details how to adjust the auto-registration mark sensor offset.

7.3.11 Adjusting the Cross Cutter Home Position

Explains how to set the cross cutter's home position.

7.3.12 Adjusting the Offset of the Light Pointer Position

Guides the adjustment of the light pointer's offset position.

7.3.13 Confirming the 2-Pen Model (2-pen model)

Details how to confirm the plotter is set as a 2-pen model.

7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model)

Guides the adjustment of the Y direction value for pen exchange.

7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)

Explains how to set the spacing between pen 1 and pen 2.

7.4 Upgrading the System Firmware

Provides instructions for upgrading the plotter's system firmware.

8. TROUBLESHOOTING

8.1 The Plotter is Turned On But Doesn’t Operate

Guides troubleshooting for power-on issues and lack of display.

8.2 Media Loading Operations

Troubleshoots issues related to media loading and detection.

8.3 Cutting Operations

Addresses problems encountered during cutting operations.

8.4 Error Messages

Lists and explains various error codes and messages.

8.4.1 Hardware Error Messages

Explains hardware-related error codes and their solutions.

8.4.2 Error Messages in GP-GL Command Mode

Lists GP-GL command mode errors and troubleshooting steps.

8.4.3 Error Messages in HP-GL Emulation Mode

Details HP-GL emulation mode errors and solutions.

8.4.4 Error Messages on ARMS

Explains error messages related to the ARMS system.

8.4.5 Other Error Messages

Covers other miscellaneous error messages and their resolutions.

8.4.6 Warning Messages

Lists and explains warning messages and their causes.

8.5 Service mode

Details various service modes for diagnostics and testing.

8.5.1 Sensor Test Mode & Panel Switch Test Mode

Explains how to test sensors and control panel switches.

8.5.2 Printing the Setting of the Plotter

Guides on printing the plotter's current configuration settings.

8.5.3 Printing the Test Pattern

Details how to print a self-test pattern for operation checks.

8.5.4 Confirm the Cutting Data

Explains how to output and confirm cutting data.

8.5.5 Self Diagnostic Test

Guides performing a self-diagnostic test on the plotter.

9. PARTS LIST

9.1 Outer Casing

Lists parts related to the external housing and covers of the plotter.

9.2 Control Panel

Lists components of the plotter’s control panel assembly.

9.3 Pen Block

Details the parts that make up the pen block assembly.

9.4 Registration Mark Sensor Assy

Lists components of the registration mark sensor assembly.

9.5 Cross Cutter

Lists parts associated with the cross cutter mechanism.

9.6 Main Frame

Lists parts that constitute the main structural frame of the plotter.

9.7 Y Rail

Lists parts related to the Y-axis rail system.

9.8 Y Slider

Lists components that make up the Y slider assembly.

9.9 Wiring Harness

Lists various cables and wiring harnesses used in the plotter.

9.10 Labels

Lists various labels applied to the plotter for identification.

9.10 Basket

Lists basket assemblies for media collection.

9.11 Media Stocker, Stand

Lists parts for the media stocker and stand accessories.

9.11 Other Parts

Lists miscellaneous other parts including accessories and manuals.

10. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

10.1 Block Diagrams

Presents overall system block diagrams for the plotter.

10.2 Circuit Diagrams

Provides detailed circuit diagrams for various plotter components.

10.2.1 Main Board (CPU)

Circuit diagram for the main board's CPU section.

10.2.2 Main Board (CONNECTOR)

Circuit diagram for main board connectors.

10.2.3 Main Board (MOTOR DRIVER)

Circuit diagram for the motor driver on the main board.

10.2.4 Main Board (FPGA)

Circuit diagram for the main board's FPGA section.

10.2.5 Main Board (I;F)

Circuit diagram for the main board's interface section.

10.2.6 Main Board (MEMORY)

Circuit diagram for the main board's memory section.

10.2.7 Main Board (Power)

Circuit diagram for the main board's power supply section.

10.2.8 LAN Board (Option)

Circuit diagram for the optional LAN board.

10.2.9 Light Pointer

Circuit diagram for the light pointer component.

10.2.10 Pen Relay Board

Circuit diagram for the pen relay board.

10.2.11 Pinch Roller Sensor Board

Circuit diagram for the pinch roller sensor board.

10.2.12 RMS Board

Circuit diagram for the RMS (Registration Mark Sensor) board.

10.2.13 Control Panel Board

Circuit diagram for the control panel board.

10.2.14 Cam Sensor Board

Circuit diagram for the cam sensor board.

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