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GRAPHTEC FC9000-75 User Manual

GRAPHTEC FC9000-75
227 pages
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CUTTING PLOTTER
SERVICE MANUAL
FC9000-75/100/140/160
FC9000-UM-251-01-9370

Table of Contents

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GRAPHTEC FC9000-75 Specifications

General IconGeneral
ModelFC9000-75
Maximum Cutting Width750 mm
Maximum Media Width800 mm
Maximum Cutting Speed1000 mm/s
Mechanical Resolution0.025 mm
Repeatability±0.1 mm
Number of Tool Mounts1
Media Hold-Down MethodVacuum
TypePlotter
ConnectivityUSB, Serial, Ethernet
Command SetsHP-GL, GP-GL
Power SupplyAC100 to 240 V, 50/60 Hz
Operating Environment10 - 35 °C, 35 - 80 % RH
Pen Force30-500 gf
Cutting Force0.49 to 58.8 N (5 to 600 gf), 48 steps
Programmable Resolution0.025 mm

Summary

1 Introduction

1.1 Main Specifications

Details the main technical specifications of the FC9000 series cutting plotters.

1.2 External Dimensions

Provides the physical dimensions of the FC9000 series plotters, including stand.

1.3 Option & Supply Parts

Lists optional accessories and consumable supply parts for the FC9000 series.

2 Setup

2.1 Confirming the standard accessory

Instructions to verify all standard accessories are present in the box.

2.2 Assembling the stand and basket to the Plotter

Step-by-step guide for assembling the plotter stand and media basket.

3 Parts Names and Functions

3.1 Parts Names and Functions

Identifies and describes the main external and internal parts of the plotter.

3.2 Attaching a Tool

Procedure for correctly attaching cutter pens or plot pens to the tool holder.

3.3 Replacing the Cross-Cutter Blade

Detailed steps for safely replacing the cross-cutter blade.

4 Operations

4.1 Control Panel

Explains the function of each key and indicator lamp on the plotter's control panel.

4.2 Reading the Screen (LCD)

Guide to interpreting the information displayed on the plotter's LCD screen.

5 Recommended Parts List

6 List of Tools

6.1 Tools

Lists the necessary tools required for maintenance and adjustments.

6.2 Greasing And Gluing Points

Specifies points requiring lubrication and the type of grease or glue.

7 Disassembly and Reassembly

7.1 Exterior Parts

Procedures for disassembling and reassembling the external covers and panels.

7.2 Internal Parts

Step-by-step guides for disassembling and replacing internal components.

7.3 Belt Tension Adjustments

Instructions for adjusting the tension of the Y and X drive belts.

7.4 Confirming the cable wiring

Guidance on verifying correct cable connections after reassembly.

8 Electrical Adjustment

8.1 List of Items Requiring Readjustment

Table indicating which items need readjustment after component replacement.

8.2 Flowchart of the Adjustment Sequence

Provides flowcharts for adjustment procedures after component replacement.

8.3 DIP Switch Settings

Details the DIP switch configurations for different models and modes.

8.10 How to Enter the Adjustment Menu

Instructions on how to access the plotter's adjustment menu.

8.11 Adjusting the Pen Force

Procedures for adjusting pen force, either from recorded values or measured force.

8.13 Adjusting the Distance Accuracy

Guides on setting distance and perpendicularity accuracy from recorded or measured values.

8.14 Adjusting the Registration Mark Sensor Sensitivity

Steps to adjust the sensitivity of the registration mark sensor.

8.15 Adjusting the Offset of Registration Mark Sensor

Procedure to adjust the offset position of the registration mark sensor.

8.17 Adjusting the X Media Sensor Position

Steps to adjust the X media sensor position and registration mark sensor position.

8.18 Adjusting the 2nd Pen Exchange position

Procedure to set the 2nd pen exchange position for dual pen systems.

8.19 Adjusting the Spacing Between Tool 1 and Tool 2

Adjusts the spacing between the first and second tools in dual pen setups.

9 Troubleshooting

9.1 The Plotter is Turned On But Doesn’t Operate

Diagnoses and solutions for the plotter not powering on or initializing.

9.2 Media Loading Operations

Troubleshooting steps for issues related to media loading and positioning.

9.3 Cutting Operations

Addresses common problems encountered during cutting operations.

9.4 Print & Cut Operation

Troubleshooting for issues with print and cut registration mark detection.

9.5 USB connection

Solutions for problems related to plotter detection by Windows via USB.

9.6 Error Messages

Lists and explains various error codes and their causes/solutions.

9.7 Service mode

Details on entering service mode for diagnostics and testing.

10 Parts List

10.1 Outer Casing

Lists part numbers for the plotter's exterior covers and panels.

10.2 Control Panel

Part numbers for the control panel assembly, including keys and LCD.

10.3 Pen Block

Part numbers for the pen block assembly and its components.

10.4 Main Electrical Parts

Lists main electrical components like main board, power supply, and motors.

10.5 Y Drive Part

Part numbers for the Y-axis drive system components.

10.6 Y Slider Part

Part numbers for components related to the Y-axis slider.

10.7 X Drive Part

Part numbers for the X-axis drive system components.

10.8 Stand, Basket

Part numbers for the plotter stand and media basket assembly.

11 Wiring Diagrams

12 Target electrical component for WEEE instruction

Removing (A) Main Board

Procedure for removing the main printed circuit board for WEEE.

Removing (B) Control Panel Board, (E) LCD

Steps to remove the control panel board and LCD for WEEE compliance.

Removing (C) Y Relay Board

Procedure for removing the Y relay board for WEEE compliance.

Removing (D) Switching Power Supply Unit

Steps to remove the switching power supply unit for WEEE compliance.

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