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GRAPHTEC FC 4500 Series User Manual

GRAPHTEC FC 4500 Series
190 pages
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C
4500 Series
SERVICE MANUAL
MANUAL NO. FC4500-UM-251
CUTTING PLOTTER
FC4500-50 / FC4550-50
FC4500-60 / FC4510-60
FC4500-UM-251-05-9370

Table of Contents

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GRAPHTEC FC 4500 Series Specifications

General IconGeneral
ConnectivityUSB, Serial
TypeCutting Plotter
ConfigurationFlatbed
Drive MethodServo Motor
Maximum Media Thickness0.25 mm
Cutting Speed500 mm/s
Resolution0.025 mm
Programmable Resolution0.025 mm
Repeatability±0.1 mm
InterfacesUSB, Serial
InterfaceUSB 2.0, RS-232C
Command SetsGP-GL
Supported OSWindows
Power SupplyAC 100-240V, 50/60Hz
WeightFC4500-50: 24 kg, FC4510-60: 27 kg

Summary

1 Introduction

1.1 Main Specifications

Details plotter's primary technical specifications and capabilities.

1.2 Options

Lists optional accessories and their part numbers for the plotter.

1.3 External Dimensions

Provides physical dimensions of the plotter in schematic diagrams.

2 Names of the Main Parts

2.1 Plotter Nomenclature

Identifies and describes the main components of the plotter.

2.2 Control Panel

Details the function of each key and indicator on the control panel.

3 Menu Configuration

3.1 PAUSE Menu Configuration

Explains how to navigate and select functions within the PAUSE menu.

3.2 How to Change the Displayed Language

Details the procedure for changing the plotter's display language.

3.3 Special Functions

Describes various special functions and their default settings.

4 Daily Maintenance and Storage

Daily Maintenance

Provides precautions for routine cleaning and care of the plotter.

Storing Your Plotter

Offers guidelines for safely storing the plotter when not in use.

5 List of Tools

6 Replacement Procedures

6.1 Precautions

Outlines safety measures and confirmations before and after operations.

6.2 How to Open the Bottom Chassis

Step-by-step instructions for opening the plotter's bottom chassis.

6.3 Y Rail Cover

Describes how to detach and install the Y Rail Cover.

6.4 Front Y End Cover

Details the procedure for removing and replacing the Front Y End Cover.

6.5 Rear Y End Cover

Details the procedure for removing and replacing the Rear Y End Cover.

6.6 Corner Cover 50 L

Instructions for detaching and installing the Corner Cover 50 L.

6.7 Corner Cover B

Instructions for detaching and installing Corner Cover B.

6.8 Corner Cover 50 R

Instructions for detaching and installing the Corner Cover 50 R.

6.9 Corner Cover A

Instructions for detaching and installing Corner Cover A.

6.10 Panel R

Details the steps for detaching and installing the Panel R.

6.11 Panel L

Details the steps for detaching and installing the Panel L.

6.12 Right Side Cover

Provides instructions for removing and reinstalling the Right Side Cover.

6.13 Interface Cover

Step-by-step guide to detach and install the Interface Cover.

6.14 Rear Cover

Instructions on how to detach and install the Rear Cover.

6.15 Operation Panel

Details the procedure for detaching and installing the Operation Panel.

6.16 Operation Tray

Instructions for removing and reinstalling the Operation Tray.

6.17 Pen Block Cover

Steps to detach and install the Pen Block Cover.

6.18 Pen Block

Procedure for detaching and installing the Pen Block assembly.

6.19 Registration Mark Sensor

Explains how to detach and install the Registration Mark Sensor.

6.20 Pen Board

Steps for detaching and installing the Pen Board.

6.21 Y Flexible Cable

Instructions for detaching and installing the Y Flexible Cable.

6.22 Y Belt

Details the procedure for detaching and installing the Y Belt.

6.23 Y Belt Tension Adjustment

Explains how to adjust the tension of the Y Belt.

6.24 Y Motor

Steps for detaching and installing the Y Motor.

6.25 X Motor

Details the procedure for detaching and installing the X Motor.

6.26 Front X Belt

Steps for detaching and installing the Front X Belt.

6.27 Rear X Belt

Details the procedure for detaching and installing the Rear X Belt.

6.28 X Belt Tension Adjustment

Explains how to adjust the tension of the X Belt.

6.29 Y Bar Right Angle Adjustment

Instructions for adjusting the right angle of the Y Bar.

6.30 X Flexible Cable

Steps for detaching and installing the X Flexible Cable.

6.31 X Home Sensor

Details the procedure for detaching and installing the X Home Sensor.

6.32 Main Board

Instructions for detaching and installing the Main Board.

6.33 Power Supply Board

Steps for detaching and installing the Power Supply Board.

6.34 Fan

Details the procedure for detaching and installing the Fan.

6.35 Control Panel Sheet Switch

Instructions for replacing the Control Panel Sheet Switch.

6.36 LCD

Steps for detaching and installing the LCD.

6.37 Y Slider

Details the procedure for detaching and installing the Y Slider.

6.38 How to Adjust the Y Slider Roller Tension

Explains how to adjust the Y Slider Roller tension.

6.39 Front X Slider

Steps for detaching and installing the Front X Slider.

6.40 How to Adjust the Front X Slider Roller Tension

Explains how to adjust the Front X Slider Roller tension.

6.41 Rear X Slider

Details the procedure for detaching and installing the Rear X Slider.

6.42 How to Adjust the Rear X Slider Roller Vertical Tension

Explains how to adjust the vertical tension of the Rear X Slider Roller.

6.43 How to Adjust the Rear X Slider Roller Horizontal Tension

Explains how to adjust the horizontal tension of the Rear X Slider Roller.

6.44 Static Electricity Hold Switch (FC4500-50 Only)

Instructions for detaching and installing the static electricity hold switch.

6.45 High Voltage Board (FC4500-50 Only)

Steps for detaching and installing the High Voltage board.

6.46 Writing Panel

Instructions for detaching and installing the Writing Panel.

6.47 Measure Tape Pasting Position

Details the correct positions for pasting measuring tapes.

Pasting Position for the FC4500-50/FC4550-50

Specific pasting positions for measurement tapes on FC4500-50/FC4550-50.

Pasting Position for the FC4500-60

Specific pasting positions for measurement tapes on FC4500-60.

Pasting Position for the FC4510-60

Specific pasting positions for measurement tapes on FC4510-60.

6.48 Pen Sense Rubber Pasting Position (FC4500-50 / -60 FC4550-50 Only)

Specifies the correct position for pasting the Pen Sense Rubber.

7 Electrical Adjustment

7.1 List of DIP Switches

Details the different modes and their corresponding DIP switch settings.

7.2 List of Readjustment Items

Lists parts requiring readjustment after replacement or alteration.

7.3 Updating the Firmware

Provides instructions for updating the plotter's firmware.

7.4 NoVRAM-Clear (Resetting the Values of Main Board)

Explains how to perform NoVRAM-Clear to reset main board values.

7.5 Regarding the Factory Adjustment Value

Information on factory recorded values and their input.

7.6 Adjusting the Pen Pressure

Procedure for adjusting pen pressure after replacement.

7.7 Adjusting the Registration Mark Sensor Level

Steps to adjust the registration mark sensor level.

7.8 Adjusting the Registration Mark Sensor Position (FC4500-60/50)

Procedures to adjust registration mark sensor position for FC4500-60/50.

7.8 Adjusting the Registration Mark Sensor Position (P.AUTO)

Automatic procedure for adjusting registration mark sensor position.

7.8 Adjusting the Registration Mark Sensor Position (P.ADJ.)

Manual procedure for adjusting registration mark sensor position.

7.8 Adjusting the Registration Mark Sensor Position (P.ADJ.+)

Procedure for adjusting sensor position with '+' adjustment.

7.9 Adjusting the Registration Mark Sensor Position (FC4510-60)

Procedures to adjust sensor position for FC4510-60.

7.9 Adjusting the Registration Mark Sensor Position (P.AUTO)

Automatic sensor position adjustment for FC4510-60.

7.9 Adjusting the Registration Mark Sensor Position (P.MANUAL X and Y)

Manual adjustment of sensor position for X and Y axes.

7.9 Adjusting the Registration Mark Sensor Position (P.MANUAL +X and +Y)

Manual adjustment of sensor position with '+' axis settings.

7.10 Adjusting the Home Position

Procedure for adjusting the plotter's home position.

7.11 Adjusting Pen Exchange Position (FC4500-50 / 60 Only)

Steps for adjusting pen exchange position.

7.12 Adjusting the Tool Checking Position (FC4500-50 / 60 Only)

Procedure for adjusting the tool checking position.

7.13 Adjusting the Distance Accuracy

How to adjust the plotter's distance accuracy.

7.14 Adjusting the Tool 1 and the Tool 2 Position

Procedure for adjusting tool positions.

7.15 Inputting the Gain Values

Steps for inputting gain values.

7.16 Select Display Language

How to select the display language (English or Japanese).

7.17 Resetting to the Factory Default Condition

Procedure to reset all settings to factory defaults.

7.18 Location of Parts on the Main Board

Diagram showing the location of parts on the main board.

8 Test Modes

8.1 Printing a List of the Currently Selected Conditions

How to print a list of current plotter settings.

8.2 Running the Self Test

Procedure for running the plotter's self-test function.

8.3 Using the Character Dump Mode

How to use Character Dump mode for data checking.

9 Trouble Shooting

9.1 The Plotter Doesn’t Operate After Being Turned On

Troubleshooting steps for when the plotter does not turn on.

9.2 The Cut Results Are Unsatisfactory

Solutions for common issues with cut results.

9.3 The Coordinate Axes Cannot Be Correctly Aligned

Troubleshooting steps for alignment issues.

9.4 General Error Messages

Explains common error messages and their causes/solutions.

9.5 Error Messages in GP-GL Command Mode

Lists GP-GL command mode error messages and solutions.

9.6 Error Messages in HP-GL Command Mode

Lists HP-GL command mode error messages and solutions.

9.7 Solution Due to the Symptom

Provides solutions for various plotter symptoms.

10 Specifying the Pen Conditions

10.1 The Cutter Pen’s Conditions

Details optimum cutting conditions based on media type.

10.2 Selecting a Set of Cutting Conditions

How to select predefined cutting condition sets.

10.3 Specifying the Cutting Conditions

How to set blade type, force, speed, offset, and quality.

10.3.1 Specifying the Cutter Offset

Instructions for setting the cutter offset value.

10.3.2 Specifying the Cutting/Plotting Force

How to specify the cutting or plotting force.

10.3.3 Specifying the Cutting Speed

How to specify the traveling speed for cutting/plotting.

10.3.4 Selecting the Cutting Quality

How to select the acceleration rate for cutting/plotting.

10.3.5 Setting Cutting Conditions in Thick Mode

How to set cutting conditions for thick media.

10.4 Running a Cutting Test

Procedure for running a cutting test to confirm settings.

11 Part List

11.1 Recommended List of Parts

Lists recommended spare parts for the plotter models.

11.2 External Casing

Lists external casing parts and their part numbers.

11.3 Main Frame, X Slide Section, and X Drive Section

Part list for the main frame, X slide, and X drive sections.

11.4 Y Bar, Y Slide Section, Y Drive Section, and Pen Block Section

Part list for Y bar, slide, drive sections, and pen block.

11.5 Electrical Section

Lists parts related to the electrical system of the plotter.

11.6 Accessories, and Others

Lists accessories, manuals, and other included items.

11.7 Option Stand for FC4500-60 and FC4510-60 (ST0032)

Part list for the optional stand accessory.

12 Circuit Diagrams

12.1 Wiring Diagram

Diagram showing the electrical connections within the plotter.

12.2 Main Board

Schematic diagram of the plotter's main board.

12.3 Control Panel Relay Board

Schematic diagram of the control panel relay board.

12.4 Y Motor Relay Board

Schematic diagram of the Y Motor Relay Board.

12.5 Pen Board

Schematic diagram of the Pen Board for FC4500-50/FC4500-60.

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