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GRAPHTEC FC9000 Series User Manual

GRAPHTEC FC9000 Series
402 pages
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FC9000 SERIES
86(5·60$18$/
MANUAL NO.FC9000-UM-151
&877,1*3/277(5
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Table of Contents

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GRAPHTEC FC9000 Series Specifications

General IconGeneral
Repeatability±0.1 mm
ModelFC9000-100, FC9000-160
Max Cutting Width1626 mm (64 in)
Maximum Cutting Speed1485 mm/s (58.5 ips)
Cutting Force50-500 gf
Media WidthUp to 1370 mm (54")
ConnectivityUSB, Ethernet
DisplayLCD
Software CompatibilityGraphtec Pro Studio, Graphtec Studio, Cutting Master 4
Media TypeReflective film
Mechanical Resolution0.005 mm
Programmable Resolution0.025 mm
Command SetsGP-GL, HP-GL
Power Supply100-240 VAC, 50/60 Hz
Media Thickness0.1 to 1.0 mm
Compatible MediaCard stock

Summary

Preface

Notes on this Manual

Describes guidelines and important notes for using the user manual effectively.

Registered Trademarks

Lists all registered trademarks and company names mentioned in the manual.

Copyright

States the copyright ownership of the user manual.

About the Words and Phrases in this Text

Prior to Use

Advises users to read safety instructions and precautions before operating the plotter.

Special Precautions on Handling Blades

Cutter Blades

Details safe handling procedures for cutter blades to prevent injury.

Cutter Plungers

Provides instructions for safely handling cutter plungers and their blades.

After Mounting the Cutter Plungers

A caution regarding touching the pen tip after mounting plungers.

After Turning on the Plotter

Machine Caution Label

Highlights the importance of observing caution labels located on the machine.

Notes on the Stand

Important notes regarding the proper use and compatibility of the plotter stand.

Notes on the Basket

Important notes regarding the proper use and compatibility of the plotter basket.

Notes on the Paper (Media)

Precautions When Using the Curled Media

Advice and precautions for using media that is curled.

Installation Space

CAUTION

Advises users to secure adequate space for plotter operation and ventilation.

Selecting a Power Cable

Table 1. 100 V to 120 V Power Supply Voltage Range

Details power cable specifications for 100-120V systems.

Table 2. 200 V to 240 V Power Supply Voltage Range

Details power cable specifications for 200-240V systems.

Chapter 1: Product Summary

Checking the Accessories

Lists all standard accessories included with the plotter package.

Nomenclature

Identifies and labels all major parts of the plotter from the front view.

Assembling

Step-by-step instructions for assembling the plotter unit.

Connecting to the Computer

Instructions on how to connect the plotter to a computer via various interfaces.

Chapter 2: Preparing to Cut

Preparation of Cutter Plunger

Details on cutter plunger types, nomenclature, and structure.

Attaching a Tool

Procedure for mounting cutting tools and pens into the tool holder.

Loading Media (Paper or Marking Film)

Step-by-step guide for loading both roll and sheet media correctly.

Aligning the Push Rollers

Instructions on how to align push rollers for proper media handling.

About the Default Screen

Explanation of the initial setup screens for language and unit settings.

Connecting to the Power

Steps for safely connecting the plotter to a power source.

How to Use Control Panel

Explanation of the function of each button and indicator on the control panel.

Setting Feeding Method

Configuration options for how media is fed into the plotter.

Pre Feed of Media (Paper or Marking Film)

Procedure for setting the pre-feed function to prevent media slippage.

Selecting Tool Condition

Guide to selecting and configuring tool conditions like offset, speed, and force.

Running Cutting Tests

Performing test cuts to verify and optimize cutting parameters.

Displaying Cutting Area

How to view the available cutting area dimensions on the plotter.

Chapter 3: Basic Operations

Raise or Lower the Tool

Function to manually adjust the vertical position of the tool (pen or cutter).

Move the Tool Carriage and Media

Manual movement controls for the tool carriage and media.

Setting the Origin Point

Procedure to define the starting point for cutting operations.

Setting the Cutting Direction

How to rotate the coordinate axes to change the cutting direction.

Stop Cutting

Instructions on how to pause, resume, or quit a cutting operation.

Chapter 4: Convenient Functions

Settings for Cutting

Adjusts cutting parameters like area, width, and page length.

Copy (Duplicate Cutting)

Functionality for duplicating cut designs multiple times.

Panel Cutting

Feature to divide media into sections for sequential cutting.

Cross Cut Force

Setting the force applied during cross-cutting operations.

Dual Configuration

Allows saving and switching between two sets of user preferences.

Chapter 5: ARMS (Advanced Registration Mark Sensing System)

Outline of ARMS

Introduction to the ARMS system and its capabilities.

Setting and Adjustment of ARMS

Detailed procedures for configuring and adjusting the ARMS system.

Chapter 6: Manual Position Adjust

Outline of Manual Position Adjust

Overview of manual adjustments for tool and media positioning.

Manual Position Adjust

Detailed steps for performing manual position adjustments.

Chapter 7: Setting Regarding Cutting Quality

Cutting the Corner of Thick Media Sharp

Techniques for achieving sharp corners on thick media using tangential mode.

Setting the Step Pass

Adjusting step pass settings for smoother cutting of curves.

Setting the Offset Angle

Adjusting the blade's angle to improve cutting quality.

Setting the Distance Adjust

Correcting deviations in cut or plotted line lengths.

Setting Cut Line Pattern

Configuring perforated cut lines for easier media separation.

Setting Initial Blade Control Position Adjust

Adjusting the initial position of the blade for optimal contact.

Setting the OFFSET FORCE

Adjusting the force used for initial blade positioning.

Setting Adjustment Between the Tools

Correcting misalignment between different tools or pens.

Cross cut the roll paper

Procedure for manually or automatically cross-cutting roll media.

Chapter 8: Settings Regarding Cutting Time

Sorting the Cutting Data

Optimizing the order of cutting operations to reduce processing time.

Perform Automatic Pre Feed When Cut Data is Received

Enabling automatic pre-feed when cutting data is received from the computer.

Perform Automatic Pre Feed When Media is Set (Initial Feed)

Enabling automatic pre-feed when loading new media.

Setting Feed Speed for Pre Feed

Adjusting the speed of the media during pre-feed operations.

Setting the MOVING SPEED

Configuring the speed at which the tool moves when raised.

Setting the Tool Up Move

Determining how the tool moves when raised between operations.

Setting the Tool Up Height

Adjusting the vertical height of the tool when it is in the raised position.

Chapter 9: Setting Regarding Interface

Setting Interface

Configuring the plotter's connection interfaces (USB, LAN, RS-232C).

Clearing the Buffer Memory

Procedure to erase all output data stored in the plotter's buffer.

I/F (LAN)

Detailed settings for configuring the network (LAN) interface.

Connecting with RS-232C

Steps and settings required for connecting via an RS-232C interface.

Chapter 10: Settings Regarding Operation Environment

Related to Menu Display

Settings that affect how menus are displayed on the control panel.

Related to Sensor

Configuration options for media and push roller sensors.

Related to Plotter Environment

Settings related to the plotter's operational environment.

Chapter 11: Settings of Controls from Computer

Related to Command Processing

Managing command types (GP-GL, HP-GL, AUTO) sent from the computer.

Related to GP-GL Command

Specific settings for controlling the plotter using GP-GL commands.

Related to HP-GL Command

Specific settings for controlling the plotter using HP-GL commands.

Chapter 12: Data Link

Select Connection Destination

Choosing the target device for data output (USB drive, server).

Data Link with USB Memory

Procedure for linking and transferring data using a USB memory device.

Output with a BarCode

Using barcodes to identify and output cutting data.

Start Mark Auto Scan

Enabling automatic scanning of start marks for data linking.

Communication Timeout

Setting the time limit for data link communication before cancellation.

Skew Scanning

Detecting and compensating for media skew during continuous operation.

Chapter 13: Apparel (AP) Mode

Apparel (AP) Mode

Enabling and configuring the Apparel mode for specialized cutting.

Overview of Axis Adjustment

Introduction to axis adjustment techniques using alignment marks.

Adjusting Coordinate Axes

Procedure for adjusting the plotter's coordinate axes for accuracy.

Set F Command of Cutting (F_CUT)

Setting the 'F' command to enable or disable Cross Cut functionality.

Cutting a CUT DEMO

Performing a demo cut to check plotter operation.

Setting a Time Out

Configuring timeout settings for data input to the interface.

Setting a Separator

Setting separator commands for GP-GL and HP-GL to control cross cuts.

Offline Output from USB Memory

Procedure for outputting data from USB memory without computer connection.

Running Cutting Tests

Performing test cuts to verify and optimize cutting parameters.

Cross Cut Settings

Configuring parameters for cross-cutting operations.

Setting Rear Margin

Adjusting the rear margin for cross-cut placement.

Setting the Number of Pre Feeds

Setting the number of pre-feeds to prevent media deviations.

Setting Paper Exposure Time

Setting the time for media acclimation before cutting.

Chapter 14: Cutting with supplied application software

Basic Operation of Printing and Cutting

General procedures for creating and printing designs with registration marks.

Basic Operation of Barcode

Using barcodes for data linking and identifying cutting jobs.

Application of Barcode Cutting (Continuous Operation)

Using barcodes for automated, continuous cutting of roll media.

Chapter 15: Maintenance

Daily Maintenance

Routine cleaning and care procedures for the plotter.

Replacing Cutter Blade

Step-by-step guide for safely replacing the cutter blade.

Cleaning the Cutter Pen

Procedure for cleaning dust and debris from the cutter pen.

Cutter Plunger Exchange

Instructions for exchanging a worn cutter plunger.

Setting the Alarm for Degree of Wear (BLADE WEAR ALARM)

Configuring alerts for when the cutter blade needs replacement.

Replacing the Cross Cut Unit

Procedure for replacing the cross cut unit.

Chapter 16: Troubleshooting

Troubleshooting

General guide to identifying and resolving common plotter issues.

Printing the Setting of the Plotter

How to print the current configuration settings of the plotter.

Creating Test Pattern

Procedure for generating test patterns to check plotter operation.

Creating CUTTING PRO

Steps to create custom cutting profiles for testing.

Confirm the Cutting Data

Verifying the transmission and accuracy of cutting data.

Self Diagnostic Test

Running built-in diagnostic tests to check plotter hardware.

When the Plotter Does Not Operate After Turning the Power On

When It Does Not Work Right

When the Cutting Result is Not Good

Error Messages in GP-GL Command Mode

Error Messages in HP-GL Command Mode

ARMS Error Messages

Other Error Messages

Caution Message

Chapter 17: Option

Pouncing (Punch Continuous Holes)

Function for creating perforated outlines on media using a pouncing tool.

2-Pen Assignment (Switching the Tools)

Configuration for using and switching between two different tools or pens.

Attaching the Pouncing Tool

Mounting

Step-by-step instructions for mounting the pouncing tool into the holder.

Setting the Pouncing Tool

Chapter 18: Take-up

Precautions (Take-up)

Important safety and usage notes for the take-up unit.

Nomenclature (Take-up)

Identification of parts of the take-up unit from front and rear views.

Preparation for Plotting/Cutting (Take-up)

Steps for preparing the plotter and media for take-up operation.

Troubleshooting (take-up)

Guidance on resolving common issues with the take-up unit.

Appendix (Take-up)

Supplementary information including specifications for the take-up unit.

Notes on the Basket

Notes on the Media (Paper)

About Using Strong Resilient Media

Notes on Plotting Data

Loading Roll Media (Paper)

Mounting (Mounting the Stock Shaft)

Procedure for mounting the stock shaft into the media stocker.

Operation (Loading Roll Media)

Set the Take-up Function

Operation: Setting the Take-up to ON

Steps to enable and configure the take-up function.

TAKE-UP screen

TAKE-UP SENSOR screen

AUTO PRE FEED screen

FEED LENGTH screen

Take-up Operation is Not Performed

Media Take-up is Skewed

Abnormal Noise Occurs During Operation of the Take-up Roller

Take-up Operation is Performed Arbitrarily

Roll Media is Loosely Taken Up

Appendix (Take-up)

Specification

Technical specifications for the take-up unit, including length, width, and weight.

External Dimensions

Appendix

Main Specifications

Key technical specifications for all FC9000 models.

Options and Supplies

List of available optional accessories and consumable supplies.

External Dimensions

Diagrams and measurements of the plotter's physical size.

Menu Tree

Visual representation of the plotter's menu structure.

Initial Setting

Default initial values for various plotter settings.

Main Specifications

Options and Supplies

Supplies

List of consumable items for the plotter.

Options

List of optional accessories available for the plotter.

External Dimensions

Menu Tree

Initial Setting

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