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GRAPHTEC FC4200-50 - User Manual

GRAPHTEC FC4200-50
107 pages
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FC
4200-50/60
USER’S MANUAL
MANUAL NO. FC4200-UM-152
CUTTING PRO

Table of Contents

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GRAPHTEC FC4200-50 Specifications

General IconGeneral
BrandGRAPHTEC
ModelFC4200-50
CategoryPlotter
LanguageEnglish

Summary

TO ENSURE SAFE AND CORRECT USE

Conventions Used In This Manual

Explains the classification of safety precautions (DANGER, WARNING, CAUTION) and symbols.

Description of Safety Symbols

Details the meaning of safety symbols like warning, prohibited, and imperative actions.

Safety Precautions

WARNING: Essential Safety Warnings

Lists critical safety warnings regarding electrical shock, moving parts, and improper use.

CAUTION: Environmental and Handling Precautions

Lists safety cautions related to environmental conditions and improper handling.

Safety Precautions (Continued)

WARNING: Power Cord and Cutter Blade Safety

Warnings about damaged power cords, dust on plugs, and direct contact with cutter blades.

CAUTION: Environmental Hazards and Fluid Safety

Cautions regarding direct sunlight, dust, humidity, water, and fluid spills.

Safety Precautions (Continued)

CAUTION: Cable Disconnection and Cleaning Safety

Warnings about pulling cables, using solvents, and ensuring proper illumination.

CAUTION: Media Edge and Test Cut Safety

Precautions for loose media edges and the importance of test cuts before critical operations.

FCC Radio Frequency Interference Statement

Requirement for Shielded Cables

Requirement to use properly shielded and grounded cables for FCC compliance.

Selecting a Power Cable

Power Cable Specifications by Region

Guide to selecting appropriate power cables based on voltage ranges and plug configurations.

Precautions on Handling Cutter Blades

Cutter Blade Handling Safety

Advice on avoiding injury when handling sharp cutter blades.

Cutter Pen Handling and Storage

Precautions regarding the cutter pen's blade extension and safe storage.

Attaching a Cutter Pen to the Plotter

Step-by-step instructions for securely attaching a cutter pen to the plotter.

Cutter Pen Attachment and Initial Cutting Conditions

Attaching a Plotter Pen for Plotting

Procedure for attaching a plotter pen to the pen station for plotting operations.

Setting Initial Cutting Conditions

Initial recommendations for setting FORCE, SPEED, and QUALITY for test cuts.

Post-Setup Safety and Moving Parts Awareness

Plotter Operation Safety After Power-Up

Important safety notes regarding pen carriage and Y bar movement after powering up.

Daily Maintenance and Storage Guidelines

Routine Plotter Cleaning Procedures

Procedures for cleaning the plotter's casing and writing panel, avoiding solvents.

Proper Plotter Storage Recommendations

Recommendations for protecting the plotter from dust, dirt, sunlight, and high temperatures during storage.

Unpacking Your Plotter and Checking Accessories

Verifying Standard Plotter Accessories

Verify all included items after unboxing the plotter.

Plotter Component Identification and Nomenclature

Plotter Parts Identification

Detailed diagram and description of each part of the plotter.

Cutter Blades: Types, Features, and Selection

Cutter Blade Compatibility Guide

Table detailing different cutter blades, their specifications, and suitable applications.

Cutter Pen Plunger Assembly and Components

Cutter Pen Plunger Structure Explained

Explanation of cutter pen plungers and their components, including blade length adjustment.

Replacing a Cutter Blade: Step-by-Step Procedure

Cutter Blade Replacement Process

Step-by-step instructions for safely replacing a cutter blade.

Adjusting the Cutter Blade Length

Blade Length Adjustment Guide

How to correctly adjust the cutter blade extension for optimal cutting depth.

Plotter Control Panel: Indicators and Function Keys

Control Panel Indicator Lamps

Overview of the plotter's indicator lamps, including POWER and PROMPT status.

Function Key Operations

Explanation of the four function keys (F1-F4) and their roles in menu navigation and setting selection.

Plotter Operation Keys and Menu Navigation

POSITION and Menu Key Functions

Description of POSITION keys, PAUSE, ENTER, ORIGIN, COPY, CONDITIONS, TEST, and CANCEL/VIEW keys.

Plotter Menu Navigation Tree Structure

Menu Navigation Flowchart

Visual representation of the plotter's menu hierarchy for accessing functions.

Connecting the Plotter to a Computer

Serial and Parallel Connection Procedures

Instructions for connecting the plotter to a computer via RS-232C serial or Centronics parallel interfaces.

Plotter Power-Up and Initialization Procedure

Turning On and Initializing the Plotter

Procedure for powering on the plotter and its initialization sequence, including safety warnings.

Loading and Securing Media on the Writing Panel

Loading and Securing Media

Guidance on how to properly load and secure media onto the plotter's writing panel.

Media Securing Methods for FC4200 Models

Securing Media on FC4200-50 (Electrostatic)

Methods for securing media on FC4200-50 with electrostatic adhesion.

Securing Media on FC4200-60 (Polyvinyl)

Methods for securing media on FC4200-60 with polyvinyl writing panel.

Optimal Cutting Conditions by Media and Blade Type

Cutting Conditions Table: Media and Blade Compatibility

Table of recommended FORCE, SPEED, and QUALITY settings for various media and blades.

Managing and Selecting Cutting Condition Sets

Selecting Pre-defined Cutting Conditions

How to register and select up to four sets of user-defined cutting conditions.

Setting Cutting Parameters: OFFSET and FORCE

Specifying the Cutter OFFSET Value

How to set the corrective offset value for the cutter blade tip.

Setting Cutting FORCE and SPEED

Specifying Cutting;Plotting FORCE

Setting the cutting FORCE parameter for cutter or plotting pens.

Specifying Cutting SPEED

Setting the travel SPEED parameter for cutter or plotting pens.

Selecting the Cutting QUALITY Parameter

Adjusting Cutting Quality Settings

How to adjust the QUALITY parameter for acceleration rate to improve cut finish.

Advanced Cutting Modes: THICK MODE Settings

Setting Cutting Conditions in THICK MODE

How to enable and configure the THICK MODE for specialized media cutting.

Running and Analyzing Cutting Tests

Performing Cutting Tests (TEST 1, TEST 2, CUTTING PRO)

Procedures for performing test cuts and evaluating results to fine-tune settings.

Interpreting Cutting Test Results for Parameter Adjustment

Analyzing Test Cut Patterns

How to analyze test cut patterns to adjust OFFSET and FORCE settings for ideal results.

Basic Plotter Functions: Setting the Origin Point

Setting the Origin Point of the Plotting Area

How to define a new starting origin for cutting or plotting operations.

Utilizing the COPY Function for Duplicate Cuts

Using the COPY Function

Instructions for making duplicate cuts of stored data using the internal buffer memory.

COPY Function Operation and Area Limitations

COPY Function Output Examples

Examples of how copied patterns are laid out, with and without MIRROR mode.

COPY Function Behavior with ROTATE Mode

ROTATE Mode Impact on COPY Function

How ROTATE settings affect the output of copied patterns.

Pen Width Calibration for Plotting Precision

Specifying Corrective Values for Pen Width

Procedure to calibrate and adjust pen width settings for precise plotting alignment.

Fine-Tuning Pen Width Adjustments

Adjusting X and Y Axis Deviations

Detailed steps for adjusting X and Y axis deviations for pen width calibration.

Manual Pen Control: Raising and Lowering

Raising or Lowering the Pen

How to manually control the pen's up/down movement using the PEN U/D function.

Managing Plotter Data: Clearing Buffer Memory

Clearing the Plotter’s Internal Buffer Memory

Procedure to clear cutting data stored in the plotter's internal buffer memory.

Specifying Pen Conditions for Holders

Specifying the Pen Conditions

How to assign different condition sets (COND Nos.) to pen holders 1 and 2.

Main Functions: HP-GL Origin Point Selection

Selecting ORIGIN POINT Position in HP-GL Mode

Setting the origin point (bottom left or center) specifically for HP-GL command mode.

Defining the Effective Cutting;Plotting Area (AREA Function)

Specifying the Effective Cutting;Plotting AREA

Setting the Lower Left (L.L.) and Upper Right (U.R.) corners to define the operational area.

AREA Function Settings and Potential Errors

Setting the U.R. Point and Area Error Handling

How to set the U.R. point and understanding the "ILLEGAL PLOT AREA" message.

Image Orientation Control: Enabling the ROTATE Mode

Enabling the ROTATE Mode

Enabling the ROTATE mode to change the orientation of the image's coordinate system.

ROTATE Mode Behavior and Setting Persistence

ROTATE Mode Activation and Retention

Steps to enable or disable the ROTATE mode, with settings retained in RAM.

Advanced Cutting Modes: THICK MODE Settings

Specifying the THICK MODE Settings

How to enable and configure the THICK MODE for specialized media cutting.

Image Manipulation: Enabling the MIRROR Mode

Enabling the MIRROR Mode

Enabling the MIRROR mode to reverse the coordinate system and create mirror images.

MIRROR Mode Behavior and Persistence

MIRROR Mode Activation and Behavior

How the MIRROR setting affects output and if it's retained after power off.

Optimizing Plotting: Pen SORT Function

Specifying the Pen SORT Function

Using the PEN SORT function to minimize pen changes and optimize plotting time.

Pen SORT Function Considerations and Cautions

PEN SORT Function Notes and Cautions

Notes and cautions regarding the PEN SORT function's impact on cutting sequences.

Automatic Registration Mark Recognition Overview

Overview of Automatic Registration Mark Recognition

Introduction to using registration marks for precise automatic alignment and cutting.

Registration Mark Patterns and Reading Areas

Registration Mark Patterns and Reading Areas

Details on valid registration mark patterns and the required reading areas for detection.

Registration Mark Media Compatibility and Recognition Issues

Media Compatibility and Recognition Failure Causes

Information on media types unsuitable for recognition and causes of recognition failure.

Specifying the Registration MARK Mode

Specifying the Registration MARK Mode

Setting the MARK MODE for automatic or manual recognition of registration marks.

Registration Mark Detection Parameters: MARK MOVE

Specifying Other Parameters Related to Registration Marks

Setting MARK MOVE parameters to shorten recognition time and handle mark intervals.

Manual Registration Mark Recognition Procedure

Manual Registration Mark Recognition Steps

Step-by-step guide for manually aligning the plotter using registration marks.

Manual Registration Mark Alignment: Point Input

Setting First, Second, and Third Points

Procedures for inputting first, second, and third points for manual alignment.

Two-Point Registration Mark Alignment (2 POINT)

Specifying Two-Point (2 POINT) Recognition

Aligning coordinate axes using two registration marks for X-axis tilt correction.

Three-Point Registration Mark Alignment (3 POINT)

Specifying Three-Point (3 POINT) Recognition

Aligning coordinate axes using three registration marks for tilt and distance precision.

Selecting the Registration MARK Type

Selecting the Registration MARK TYPE

Selecting between Pattern 1 and Pattern 2 for registration mark recognition.

Specifying the Registration MARK SIZE

Specifying the Registration MARK SIZE

Setting the size of registration marks within a specified range for accurate detection.

Adjusting Registration Mark Distance Precision

Adjusting the Distance Precision for Registration Marks

Adjusting distance precision for registration marks using automatic or manual methods.

Adjusting the Registration Mark Sensor

Adjusting the Registration Mark Sensor

Adjusting the registration mark sensor by plotting and reading cross symbols.

Specifying the Registration MARK OFFSET

Specifying the Registration MARK OFFSET

Moving the registration mark origin point using the MARK OFFSET function.

MARK OFFSET Function Details

Adjusting MARK OFFSET Coordinates

Steps for adjusting X and Y coordinates to set the registration mark offset.

Adjusting Sensor via Cross Pattern Plotting

Adjusting the Sensor by Printing a Cross Pattern

Using cross patterns to determine corrective values for sensor adjustment.

Optional Functions: Setting PEN UP Speed

Setting the PEN UP SPEED

Setting the travel speed of the pen when it is in the raised (PEN UP) status.

Setting Cutter Blade OFFSET FORCE

Setting the Cutter Blade’s OFFSET FORCE

Specifying the cutting pressure for initial blade control during plotter operations.

Setting Cutter Blade OFFSET ANGLE

Setting the Cutter Blade’s OFFSET ANGLE

Setting a reference angle to optimize initial blade control and reduce cutting time.

Setting the STEP PASS Parameter

Setting the STEP PASS

Adjusting the minimum distance unit for processing short line segments to improve quality.

Selecting the LENGTH UNIT

Selecting the LENGTH UNIT

Switching the display of coordinate values between millimeters and inches.

Setting the DISTANCE ADJUST Values

Setting the DISTANCE ADJUST Values

Adjusting distance values to correct deviations in line segment lengths.

Special Functions Overview

Description of the Special Functions

Detailed description of eight special functions for advanced control and customization.

Special Function Details and Configurations

Selecting Position for INIT. BLADE CONTROL

Determining the position where initial blade control is performed.

Enabling or Disabling PEN UP MODE

Controlling pen movement behavior during PEN UP status.

Enabling or Disabling PEN CHECK Mode

Checking for pen presence in holders before pen changes.

Configuring Special Plotter Functions

Setting the Special Functions

Step-by-step guide to enable or disable various special functions via plotter settings.

Test Modes and Diagnostics

Printing Current Settings List

Procedure to print a list of all currently selected plotter conditions.

Running the SELF TEST

Running the SELF TEST

Running the self-test to verify plotter operation independently of interface functions.

Data Verification: Character Dump Mode

Using the Character Dump Mode

Using character dump mode to check data reception from the computer.

Troubleshooting: Plotter Not Operating

Plotter Does Not Operate After Being Turned On

Solutions for issues when the plotter does not turn on or respond.

Troubleshooting: Unsatisfactory Cut Results

Cut Corners Too Round or Pointed

Solutions for issues with rounded or pointed cut corners.

Blade Skipping or Undulating Lines

Solutions for blade skipping or undulation during solid line cutting.

Zigzagged Curves and Peeling Media

Solutions for zigzagged curves and media corners peeling off.

Troubleshooting: Image Accuracy and Operation Issues

Blade Cuts into Backing Sheet or Falls Out

Solutions for blades cutting into backing sheets or falling out of the plunger.

Image Size Inaccuracy and Noise Issues

Solutions for incorrect image sizes, abnormal noise, and medium discoloration.

Troubleshooting: Setting Retention and Image Deformation

Setting Retention and Character Deformation Issues

Solutions for issues with setting retention and deformed characters during plotting.

Image Point Mismatch and Blade Smoothness

Solutions for misaligned image points and issues with blade smoothness.

Troubleshooting: Coordinate Axis Alignment

Coordinate Axes Cannot Be Correctly Aligned

Solutions for problems preventing correct alignment of coordinate axes during registration mark detection.

Error Messages: General Errors

General Error Messages and Causes

Explanations of general error messages like position alarms and beeper/prompt lamp indicators.

Error Messages in GP-GL Command Mode

GP-GL Command Error Messages and Solutions

Specific error codes and messages encountered when using the GP-GL command mode.

Error Messages in HP-GL Command Mode

HP-GL Command Error Messages and Solutions

Specific error codes and messages encountered when using the HP-GL command mode.

Setting Up Centronics Parallel Interface

Setting Up Centronics-Compatible Parallel Interface

Instructions for configuring the plotter for use with a Centronics parallel interface.

Specifying the STEP SIZE Parameter (GP-GL)

Specifying the STEP SIZE (GP-GL Only)

Setting the minimum distance unit for pen movement in GP-GL mode.

Specifying RS-232 C Interface Conditions

Specifying the RS-232 C Interface Conditions

Setting up baud rate, data length, parity, and handshake for RS-232C communication.

RS-232 C Parameter Value Details

RS-232 C Parameter Values

Details on available parameter values for Baud rate, Data length, Parity, and Handshake.

Selecting the COMMAND Mode (GP-GL;HP-GL)

Selecting the COMMAND Mode

Choosing between GP-GL and HP-GL command modes to match software application requirements.

Technical Specifications Summary

FC4200 Series Specifications Summary

Comprehensive list of technical specifications for FC4200-50 and FC4200-60 models.

Plotter Options

Plotter Option: Stand

Information on the optional dedicated stand accessory.

FC4200-50 Model External Dimensions

FC4200-50 Model External Dimensions

Diagram showing the external dimensions of the FC4200-50 plotter model.

FC4200-60 Model External Dimensions

FC4200-60 Model External Dimensions

Diagram showing the external dimensions of the FC4200-60 plotter model.

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