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Grizzly G0759 User Manual

Grizzly G0759
72 pages
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COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL18227 PRINTED IN CHINA
The following change was recently made to this machine since the owner's manual was printed:
Removed wire between spindle direction knob and circuit board (see Figure 1), making speed range
identical in forward and reverse. Refer to updated wiring diagram on following page.
Aside from this information, all other content in the owner's manual applies and MUST be read and under-
stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
READ THIS FIRST
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Model G0759
***IMPORTANT UPDATE***
For Machines Mfd. Since 05/16
and Owner's Manual Revised 07/15
P3
P1
P2
A+
A1
9
5
1
11
7
3
12
8
4
10
6
2
24
14
23
13
L1
A
RPM Display
Spindle Direction Knob
Spindle
Speed
Knob
On/Off Switch
N1
IN
N
Neutral
Hot
Ground
110 VAC
5-15 Plug
Motor
Brushes
L2
IN
L
G
A
B
L1
Fuse
F10AL250V
Fuse
F15AL250V
Gnd
110V Motor
Gnd
JD-014 5WR02J
CESX 1101-28
ZD-SX-THL
Kedu KJD-178/120V
WX14-12
Kedu EN61058
10A
15A
Chip Guard
Limit Switch
Spindle
RPM Sensor
Figure 1. Location of wire removed.
Wire
Removed

Questions and Answers:

Grizzly G0759 Specifications

General IconGeneral
BrandGrizzly
ModelG0759
CategoryPower Tool
LanguageEnglish

Summary

INTRODUCTION

Manual Accuracy

Details potential discrepancies between manual and machine.

Contact Info

Grizzly Technical Support contacts and feedback channels.

Machine Description

Explains the mill/drill's function in shaping metal and workpieces.

Identification

Electronic Controls Identification

MACHINE DATA SHEET

Product Dimensions

Specifies physical dimensions, weight, and footprint.

Shipping Dimensions

Details carton dimensions and weight.

Electrical

Lists electrical requirements: voltage, current, cord specs.

Motors

Provides motor specifications including horsepower, phase, amps, and speed.

Main Specifications

Operation Info

Covers spindle travel, distances, capacities, and head tilt.

Table Info

Details table dimensions, T-slots, and centers.

Spindle Info

Information on spindle taper, speeds, quill diameter, and bearings.

SECTION 1: SAFETY

Safety Instructions for Machinery

Essential safety guidelines for operating any machinery.

Apparel and Operational Safety

Warnings on attire, dust, hearing, tools, and safe operating practices.

Additional Safety for Mill/Drills

Specific safety advice tailored for mill/drill operations.

SECTION 2: POWER SUPPLY

Availability

Requirements for power supply circuit before machine installation.

Full-Load Current Rating

Explanation of the machine's amperage draw at full power.

Circuit Requirements

Necessary specifications for the 110V power supply circuit.

Grounding & Plug Requirements

Importance of proper grounding and plug usage for electrical safety.

Extension Cords

Guidelines and limitations for using extension cords with the machine.

SECTION 3: SETUP

Setup Essentials

Covers needed items, unpacking, inventory, and cleanup procedures.

Site and Installation Requirements

Details site considerations, machine placement, and mounting.

Assembly

Drill Chuck Arbor

Instructions for installing the drill chuck onto its arbor.

Test Run

To test run machine:

Steps to verify proper machine operation and safety feature functionality.

Spindle Break-In

To perform spindle break-in process:

Procedure to ensure proper lubrication and minimize bearing wear.

SECTION 4: OPERATIONS

Operation Overview

Provides a basic understanding of machine operation and controls.

Machine Controls and Operation

Covers basic controls, spindle speed, height, and table movement.

Tooling Installation and Chuck Operations

Details loading tooling, drill chuck installation, and removal.

Headstock and Table Movement

Instructions for headstock travel and table movement.

SECTION 5: ACCESSORIES

Workholding and Setup Accessories

Covers angled worktables, milling tables, and collet racks.

Tooling and Measurement Accessories

Includes boring sets, end mills, mobile base, T-slot nuts, and indicators.

Tilting and Fixturing Accessories

Describes tilt tables and magnetic bases for precise setups.

SECTION 6: MAINTENANCE

Schedule

Recommended maintenance schedule for daily, monthly, and biannual checks.

Lubrication

Importance and procedure for regular lubrication of machine parts.

Leadscrew Lubrication

Steps for cleaning and lubricating machine leadscrews.

Headstock Gear and Bushing Lubrication

Procedure for lubricating headstock bushing and gear components.

SECTION 7: SERVICE

Troubleshooting

Guide to diagnose and solve common machine problems.

Gibs

Table Gib Adjustment

Steps for adjusting table gibs to eliminate play in the table movement.

Headstock Gib Adjustment

Steps for adjusting headstock gibs for smooth, play-free movement.

Leadscrew Backlash

X-Axis Leadscrew Adjustment

Procedure to adjust the X-axis leadscrew nut for backlash.

Y-Axis Leadscrew Adjustment

Procedure to adjust the Y-axis leadscrew nut for backlash.

Digital Readout Unit Battery Replacement

Battery Replacement Procedure

Steps for replacing the battery in the digital readout unit.

Motor Service

Motor Brush Inspection and Replacement

Procedure for inspecting and replacing motor brushes.

SECTION 8: WIRING

Wiring Safety Instructions

Critical safety guidelines for working with electrical wiring and components.

Wiring Diagram

Reference to the machine's wiring diagram.

SECTION 9: PARTS

Component Breakdowns and Parts Lists

Illustrated breakdowns and parts lists for major machine sections.

WARRANTY AND RETURNS

Warranty Terms

Outlines the 1-year limited warranty for the product.

Warranty Claims

Details the process for making a warranty claim, including return authorization.

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