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Grizzly G0761 User Manual

Grizzly G0761
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MODEL G0761
HEAVY-DUTY BENCHTOP
MILL/DRILL w/POWER FEED
& TAPPING
OWNER'S MANUAL
(For models manufactured since 10/13)
COPYRIGHT © MAY, 2014 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS16056 PRINTED IN CHINA
V1.05.14

Table of Contents

Questions and Answers:

Grizzly G0761 Specifications

General IconGeneral
Motor1 HP
Swing12"
Spindle taperMT2
Spindle travel3-1/8"
Number of speeds12
Speed range250 - 3050 RPM
Table size9-1/2" x 9-1/2"
Chuck Size5/8"
Drilling capacity1"

Summary

INTRODUCTION

Machine Description

Describes the mill/drill's function in milling, drilling, and tapping operations.

Manual Accuracy

Explains the manual's accuracy and how to get updates or assistance.

Identification

Basic Controls

POWER Lamp

Illuminates when the machine is connected to power.

Mode Switch

Sets spindle mode to drilling/milling or tapping.

High/Low Range Lever

Selects high or low spindle speed range.

Spindle Speed Lever

Selects one of three spindle speeds in the selected range.

SPINDLE REVERSE Button

Starts counterclockwise spindle rotation.

EMERGENCY STOP Button

Cuts power to spindle motor and remains depressed.

STOP Button

Stops spindle rotation.

SPINDLE FORWARD Button

Starts clockwise spindle rotation.

MACHINE DATA SHEET

MACHINE DATA SHEET - Table & Spindle Info

Table Info

Details table dimensions, T-slot specifications, and centers.

Spindle Info

Provides spindle taper, speeds, diameter, and bearing type.

SECTION 1: SAFETY

Safety Instructions for Machinery

Covers general safety, electrical hazards, eye protection, and proper attire.

General Safety Precautions

Additional Safety for Mill/Drills

SECTION 2: POWER SUPPLY

Availability

Discusses power supply circuit requirements and professional installation.

Full-Load Current Rating

Explains current draw and its relation to circuit sizing.

Power Supply Details

Grounding Instructions

Details proper grounding of the machine for electrical safety.

Extension Cords

Provides guidelines for using extension cords with the machine.

SECTION 3: SETUP

Unpacking

Instructions on how to unpack the machine and inspect for damage.

Inventory

Lists all items included with the machine for inventory purposes.

Needed for Setup

Cleanup

Site Considerations

Weight Load

Ensures the supporting surface can bear the machine and workpiece weight.

Space Allocation

Determines necessary space for operation, material handling, and maintenance.

Physical Environment

Specifies ideal environmental conditions for machine operation and longevity.

Electrical Installation

Guides placement near power and cord protection.

Lighting

Emphasizes adequate and safe lighting for operations.

Lifting & Placing

Bench Mounting

Assembly

Joining Drill Chuck & Arbor

Lubricating Mill/Drill

Test Run

Test Run Procedure

Spindle Bearing Break-In

Inspections & Adjustments

SECTION 4: OPERATIONS

Operation Overview

Provides a basic understanding of machine operation for novice users.

Downfeed Controls

Identification

Identifies the various downfeed control components on the machine.

Using Coarse Downfeed

Instructions for operating the spindle using coarse downfeed handles.

Using Fine Downfeed

Instructions for operating the spindle using the fine downfeed handwheel.

Depth Stop

Explains the function and adjustment of the depth stop mechanism.

Headstock Movement

Raising/Lowering Headstock

Procedure to adjust the vertical position of the headstock.

Tilting Headstock

Procedure to adjust the tilt angle of the headstock.

Table Travel

X-Axis Handwheel

Instructions for moving the table using the X-axis handwheel.

Graduated Dials

Explains the use of graduated dials for precise table movement.

Y-Axis Handwheel

Instructions for moving the table using the Y-axis handwheel.

X-Axis Power Feed

Limit Stops & Switch

Details the function of limit stops and switches for X-axis table movement.

Installing/Removing Tooling

Tooling Installation & Removal

Installing Tooling

Step-by-step guide for securely installing tools into the spindle.

Removing Tooling

Step-by-step guide for safely removing tools from the spindle.

Spindle Speed

Determining Spindle Speed

Explains factors and formula for calculating optimal spindle speed.

Setting Spindle Speed

Instructions for configuring speed levers to achieve desired RPM.

Tapping Mode

SECTION 5: ACCESSORIES

Milling Vises

Details precision and specialty milling vises for various operations.

Lubrication Oils

Lists recommended oils for machine maintenance and lubrication.

Machine Accessories

Rotary Table Set

Describes the 6" Rotary Table Set for milling applications.

Grease & Clamping Kit

Details Armor Plate grease and a 52-piece clamping kit.

Collet Sets

Presents South Bend® R-8 Collet Sets for quick-change tooling.

SECTION 6: MAINTENANCE

Schedule

Outlines a maintenance schedule for daily, 8, 40, and 90-hour intervals.

Cleaning and Protecting

Instructions for cleaning chips and protecting surfaces from rust.

Lubrication

Emphasizes cleaning components before lubricating for smooth operation.

Headstock Lubrication

Component Lubrication

Ball Oilers Lubrication

Instructions for lubricating handwheel ball oilers using a pump-type oil can.

Table & Column Ways Lubrication

Procedure for cleaning and lubricating table and column ways.

Sliding Surface Lubrication

Quill Outside Surface Lubrication

Instructions for cleaning and lubricating the quill's smooth surface.

Table Leadscrews Lubrication

Procedure for cleaning and lubricating X- and Y-axis leadscrews.

Gear and Rack Lubrication

Column Leadscrew, Nut, & Pinion Gear Lubrication

Procedure for cleaning and greasing Z-axis leadscrew components.

Quill Rack & Pinion Lubrication

Instructions for cleaning and greasing the quill rack and pinion teeth.

SECTION 7: SERVICE

Troubleshooting

Lists common symptoms, their possible causes, and solutions.

Troubleshooting Guide

Service Procedures

Adjusting Gibs

Procedure for adjusting gibs to control table movement accuracy and stiffness.

Adjusting Leadscrew Backlash

Procedure to adjust leadscrew backlash for smooth operation and reduced wear.

Tightening Return Spring Tension

SECTION 8: WIRING

Wiring Safety Instructions

Covers hazards related to wiring, modifications, connections, and components.

Electrical Box & Control Panel Wiring

Control Panel & Electrical Box Wiring Diagrams

Motor & Tapping Switches Wiring

SECTION 9: PARTS

Headstock Parts

Exploded view and list of parts for the headstock assembly.

Parts Breakdown

Headstock Parts List

Detailed list of part numbers and descriptions for the headstock.

Headstock Parts List Continued

Table & Column Parts

Table & Column Parts List

Electrical Parts List

Accessories Parts List

Labels & Cosmetics

WARRANTY & RETURNS

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