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Grundfos TPE 2 Series - User Manual

Grundfos TPE 2 Series
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TPE2 (D), TPE3 (D)
Installation and operating instructions
GRUNDFOS INSTRUCTIONS

Table of Contents

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Grundfos TPE 2 Series Specifications

General IconGeneral
Enclosure ClassIP55
Frequency50/60 Hz
Protection ClassIP55
Pump TypeCentrifugal
Pressure Rating10 bar
MaterialStainless Steel
Operating Pressure10 bar
Control ModeVariable Speed
CommunicationModbus
Impeller TypeClosed Impeller

Summary

Symbols Used in this Document

Abbreviations and Definitions

General Information

Radio Communication

Details on the pump's radio module for remote control and compatibility.

Battery

Information about the Li-ion battery in advanced functional modules.

Delivery and Handling

Delivery

How the pump is delivered from the factory.

Handling

Safe lifting and handling procedures for the pump.

Applications

Pumped Liquids

Lists suitable liquids and precautions for pumping specific fluids.

Mechanical Installation

Pipework

Guidelines for connecting the pump to the piping system.

Terminal Box Positions

Instructions for rotating the terminal box for optimal access.

Fitting of Pump Head

Procedures for correctly mounting the pump head onto the housing.

Base Plate

Information on mounting the pump using a base plate.

Insulation

Recommendations for insulating the pump unit correctly.

Frost Protection

Advice on preventing damage from freezing.

Ensuring Motor Cooling

Requirements for adequate ventilation and clearance for the motor.

Outdoor Installation

Considerations for installing pumps in outdoor environments.

Electrical Installation

Mains Supply

Details on connecting the pump to single-phase and three-phase power supplies.

Additional Protection

Requirements for earth leakage circuit breakers and fault protection.

Connection Terminals

Overview of terminal connections for functional modules.

Connection Terminals

Connection Terminals, Standard Functional Module (FM 200)

Detailed terminal layout for the FM 200 standard module.

Signal Cables

Bus Connection Cable

New Installations

Connecting screened 3-core cables for bus communication.

Replacing an Existing Motor

Connecting screened 2-core cables for motor replacement.

Startup

Flushing the Pipe System

Steps to clean and flush the pipe system before pump startup.

Priming the Pump

How to fill and vent the pump and system for correct operation.

Starting the Pump

Shaft Seal Run-in

Operating Conditions

Maximum Number of Starts and Stops

Limits on pump start/stop cycles per hour.

Alternating Operation of Twin-Head Pumps

Procedures for alternating duty and backup pumps.

Liquid Temperature

Allowed liquid temperature ranges and effects on components.

Ambient Temperature

Temperature limits for pump operation and storage.

Operating Pressure;Test Pressure

Specifications for pump operating and test pressures.

Inlet Pressure

Importance of correct inlet pressure for optimal pump performance.

Electrical Data

Reference to technical data sections for motors.

Sound Pressure Level

Information on the pump's sound pressure level.

Environment

Conditions of the operating environment for the pump.

Installation Altitude

Humidity

Motor Cooling

User Interfaces

Control Panels

Overview of available control panel types.

Remote Controls

Methods for controlling the pump remotely.

Factory Settings

Default settings applied to pumps before shipment.

Standard Control Panel

Setpoint Setting

How to adjust the pump's desired setpoint using the control panel.

Pump in Differential-Pressure Control Mode

Example of setpoint adjustment in DP mode with sensor feedback.

Pump in Constant-Curve Control Mode

Start;Stop of Pump

Resetting of Fault Indications

Advanced Control Panel

Home Display

Overview of the main display screen and its information.

Startup Guide

Guide for initial pump setup and configuration.

Menu Overview for Advanced Control Panel

Main Menus

Categorization of main menu items for the advanced control panel.

Settings

Setpoint

Setting the desired operational point for the pump.

Operating Mode

Selecting how the pump operates: Normal, Stop, Min, Max, Manual.

Control Mode

Choosing the regulation strategy: AUTO ADAPT, FLOW ADAPT, etc.

Date and Time

Setting the current date and time for logging and scheduling.

FLOWLIMIT

Function to limit the maximum flow rate to a set value.

Automatic Night Setback

Energy-saving mode that reduces performance during low demand periods.

Temperature Influence

Adjusting pump performance based on liquid temperature.

Buttons on Product

Enabling or disabling the control panel buttons for security.

Controller (Controller Settings)

Configuring PI controller parameters like gain and integral time.

Operating Range

Defining the pump's speed range between fixed and user-set limits.

Ramps

Setting acceleration and deceleration times for motor speed changes.

Pump Number

Assigning a unique number to the pump for identification.

Radio Communication

Enabling or disabling wireless communication features.

Analog Input 1

Configuring the first analog input for sensors or external setpoints.

Analog Input 2

Configuring the second analog input for sensors or external setpoints.

Analog Input 3

Configuring the third analog input for sensors or external setpoints.

Built-in Grundfos Sensor

Setting the function of integrated sensors (pressure, temperature).

Pt100;1000 Inputs

Configuring inputs for Pt100/1000 temperature sensors.

Digital Inputs

Configuring the functions of digital inputs (start/stop, fault reset).

Digital Inputs;Outputs

Configuring digital inputs/outputs for various signals.

Predefined Setpoints

Activating specific setpoints using combinations of digital inputs.

Analog Output

Configuring analog output signals for monitoring pump data.

External Setpoint Function

Using external signals to influence the pump's setpoint.

Signal Relay 1

Configuring the first signal relay output for status indication.

Signal Relay 2

Configuring the second signal relay output for status indication.

Limit 1 Exceeded

Defining actions when a monitored parameter exceeds a limit.

Limit 2 Exceeded

Defining actions when a monitored parameter exceeds a second limit.

Standstill Heating

Function to prevent condensation in motors, especially in humid environments.

Motor Bearing Monitoring

Tracking motor bearing usage for predictive maintenance alerts.

Store Settings

Saving current pump settings for later use.

Recall Settings

Loading previously saved pump settings.

Undo

Reverting recent configuration changes made via Grundfos GO.

Pump Name

Assigning a custom name to the pump for easier identification.

Connection Code

Setting a code to secure product access and remote control.

Unit Configuration

Selecting between SI and US measurement units.

Settings

Enable;Disable Settings

Locking or unlocking control panel buttons for security.

Delete History

Clearing logged historical data such as work logs and energy data.

Define Home Display

Customizing the main display screen with selected parameters.

Display Settings

Adjusting screen brightness and auto-off timers.

Assist

Assisted Pump Setup

Guided process for setting up pump control modes and parameters.

Assisted Fault Advice

Providing guidance and solutions for pump failures.

Multipump Setup

Configuring the pump for operation in a multi-pump system.

Grundfos GO

Communication

Establishing communication between Grundfos GO and the pump.

Radio Communication

How to connect wirelessly using radio frequency.

Infrared Communication

How to connect using infrared communication.

Menu Overview for Grundfos GO Main Menus

Dashboard

Overview of the pump's main status and operational data.

Status

Detailed system and pump status information.

Description of Functions

Heat Energy Meter

Function to calculate and monitor heat energy consumption within a system.

Setpoint

How to set the desired operational value for the pump.

Operating Mode

Different modes for pump operation: Normal, Stop, Min, Max, Manual.

Set Manual Speed

Setting the pump's speed directly when in Manual operating mode.

Control Mode

AUTO ADAPT

Automatic adaptation of pump performance to system characteristics.

FLOW ADAPT

Combines AUTO ADAPT with a maximum flow limit (FLOW LIMIT).

Proportional Pressure

Constant Pressure

Constant Temperature

Constant Differential Pressure

Constant Differential Temperature

Constant Flow Rate

Constant Level

Constant Other Value

Constant Curve

FLOW LIMIT

Automatic Night Setback

Analog Inputs

Built-in Grundfos Sensor

Pt100;1000 Inputs

Digital Inputs

Digital Inputs;Outputs

Signal Relays 1 and 2 (Relay Outputs)

Analog Output

Controller (Controller Settings)

Operating Range

External Setpoint Function

Setpoint Influence

Predefined Setpoints

Temperature Influence

Limit-Exceeded Function

Pulse Flowmeter Setup

Ramps

Standstill Heating

Motor Bearing Monitoring

Service

Number (Pump Number)

Radio Communication (Enable;Disable Radio Comm.)

Language

Date and Time (Set Date and Time)

Unit Configuration (Units)

Buttons on Product (Enable;Disable Settings)

Delete History

Define Home Display

Display Settings

Store Settings (Store Actual Settings)

Recall Settings (Recall Stored Settings)

Undo

Pump Name

Connection Code

Run Start-up Guide

Alarm Log

Warning Log

Assist

Assisted Pump Setup

Guided process for setting up pump control modes and parameters.

Assisted Fault Advice

Providing guidance and solutions for pump failures.

Multipump Setup (Setup of Multi-Pump System)

Setting a Multipump System

Description of Control Mode

Assisted Fault Advice

Selecting Control Mode

Changing the Position of the Control Panel

Bus Signal

Priority of Settings

Grundfos Eye

Signal Relays

Installation of Communication Interface Module (CIM)

Identifying the Functional Module

Identifying the Control Panel

Maintenance and Service

Maintenance

Routine maintenance tasks for the pump and motor.

Service

Guidelines for returning the pump for service and information on shaft/coupling.

Fault Finding

Megging

Technical Data, Single-Phase Motors

Supply Voltage

Voltage and frequency requirements for single-phase motors.

Leakage Current

Specifications for earth leakage current.

Technical Data, Three-Phase Motors

Supply Voltage

Voltage and frequency requirements for three-phase motors.

Leakage Current

Specifications for earth leakage current.

Inputs or Outputs

Other Technical Data

Factory Settings

Disposing of the Product

Appendix

Installation in the USA and Canada

Specific installation instructions and approvals for North America.

Electrical Codes

Compliance with US and Canadian electrical codes.

Radio Communication

FCC and IC compliance statements for radio communication.

Identification Numbers

FCC and IC identification numbers for radio modules.

Electrical Connection

Electrical connection requirements and safety for North American installations.

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