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Hardi HC5500 User Manual

Hardi HC5500
80 pages
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CONTROLLER
HC5500
Original
Instruction book - SW 4.XX
67000400-201 - Version 2.01
GB - 10.2008
www.hardi-international.com

Table of Contents

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Hardi HC5500 Specifications

General IconGeneral
TypeSprayer Controller
BrandHardi
CategoryController
ModelHC5500
ManufacturerHardi
Power Supply12 V DC
Protection RatingIP65
CommunicationCAN bus

Summary

CE Declaration

Declaration of conformity

Statement of conformity with EU directives and harmonized standards.

Safety Notes

Operator safety

Guidelines and warnings for safe operation and user protection.

General info

General precautions and recommended practices for safe equipment use.

Description

General info

Overview of the HARDI Controller 5500 and its applications in agriculture.

Glossary and pictorial symbols

Definitions of technical terms and explanation of symbols used in the manual.

HARDI LookAhead

Explanation of the LookAhead system for improved application precision.

Pressure based regulation (optional equipment)

How pressure-based regulation functions as an alternative to flow-based.

SafeTrack and IntelliTrack

Description of steering mechanisms for sprayer stability and precision.

System description

Overview of the system components and their interconnections.

Keys

Description of the controller's buttons and their functions.

General keystrokes, Example: Tank contents

Illustrates common keystrokes and display interactions for menu navigation.

Keystroke menu tree

Visual representation of the controller's menu structure and navigation paths.

System Setup

Tractor installation

Guidance on finding a suitable place for control units in the tractor cabin.

Power supply

Requirements for connecting the 12-15 Volt DC power supply and fuse recommendations.

Speed transducer for sprayer

Location, type, and adjustment of the speed transducer on the sprayer wheel.

Speed transducer for tractor

Connecting speed sensors from tractor gearbox or radar/GPS to the controller.

Initial system start-up

Steps for initial power-up, including connecting plugs and setting date/time.

System start-up

Sequence of information display during controller boot-up.

LookAhead nozzle choice

Procedure for selecting nozzles when LookAhead or pressure regulation is enabled.

Check LookAhead pressure regulation at speed change

Procedure to verify pressure regulation response when sprayer speed changes.

Check LookAhead pressure regulation at section change

Procedure to verify pressure regulation response when boom sections are opened/closed.

Pressure based regulation (optional equipment)

Selecting nozzles and minimum pressure for pressure-based regulation.

Menu 1 Daily settings

Menu 1.1 Volume rate

Instructions on how to change and read the volume rate setting.

Menu 1.2 Tank contents

Procedure for changing and displaying the tank contents.

Menu 1.3 Select register

How to read, reset, and change the active register for data logging.

Menu 2 Setup

Menu 2.1 Display readout

General information on customizing display readouts for various functions.

Menu 2.2 Auto functions

Configuration of automatic functions like Main ON/OFF and Foam Marker.

Menu 2.3 VRA/Remote control

Enabling Variable Rate Application (VRA) and remote control inputs.

Menu 2.4 Set clock

Procedure for setting the system's date and time for accurate data logging.

Menu 2.5 Alarms

Configuration options for various system alarms like volume rate and tank contents.

Menu 2.6 Register names

How to name and copy registers for better data organization.

Menu 3 Calibration

Menu 3.1 Speed calibration

Process for calibrating speed sensors (Sprayer, Tractor, Radar).

Menu 3.2 Flow calibration

Methods for calibrating the flow transducer, including theoretical and practical.

Menu 3.3 Boom

Settings related to boom configuration, including width and sections.

Menu 3.4 Regulation constant

Adjusting sensitivity of the pressure regulation valve for stability.

Menu 3.5 Tank gauge

Information and calibration for the HARDI Tank Gauge system.

Menu 3.6 Track

Setup and adjustment of the track system for sprayer steering.

Menu 3.7 LookAhead

Calibration procedure for the LookAhead feature when using specific nozzles.

Menu 4 Toolbox

Menu 4.1 Measure

Using the electronic trip meter to measure distance and calculate area.

Menu 4.2 Service intervals

Overview of programmed service intervals and nozzle check reminders.

Menu 4.3 Stop watch

Using the controller's stopwatch functionality as a timer.

Menu 4.4 Alarm clock

Setting the controller to trigger an alarm at a specific time.

Menu 4.5 Test

Testing various transducers like flow and speed sensors for proper function.

Menu 4.6 Speed simulation

Using speed simulation for testing purposes, with valid state until restart.

Menu 4.7 Emergency Track

Emergency operation mode that bypasses sensors for manual control.

Menu 5 Logbook

Menu 5.1 Print

Options for printing register data, all registers, or controller configuration.

Menu 5.2 Data dump

Procedure for dumping data to an office printer using Hyper Terminal.

Mistblowers

Unit Canopy Row

Explanation of UCR as a calibration method based on canopy dimensions.

How to control canopy

Setting up the controller for mistblower UCR and adjusting canopy measures.

Maintenance

Off-season storage

Guidance on disconnecting power and protecting the controller during storage.

Fault Finding

Emergency operation

Operating the control unit without the controller in case of faults.

Operational problems

Table of common operational faults, probable causes, and remedies.

Mechanical faults

Table of mechanical faults, probable causes, and control/remedy actions.

Testing and Fine Tuning

Fine tuning the flow constant - PPU

Formula and method for fine-tuning the flow transducer PPU.

Testing flow transducer

Procedure for testing the flow transducer using a multimeter.

Testing speed transducer

Procedure for testing the speed transducer using a multimeter.

Technical Specifications

Specifications

Key technical specifications including voltage, temperature, and memory.

Flow ranges for the flow transducers

Table listing flow ranges and PPU values for different flow housings.

Baud rate

List of supported baud rates for external communication via RS232.

Materials and recycling

Information on disposal of electronics and recycling of materials.

Chart for recording values

Template for logging calibration and constant values.

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