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Hardi HC6500

Hardi HC6500
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CONTROLLER
HC6500
Instruction book - sw 1.2x
67021903 - Version 1.20
US - 08.2010

Table of Contents

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Hardi HC6500 Specifications

General IconGeneral
BrandHardi
ModelHC6500
CategoryController
LanguageEnglish

Summary

Welcome Message

Contact and Support Information

Provides details for product, service, warranty, and direct contact.

Operator Safety Precautions

Understanding Safety Symbols

Explains the meaning of DANGER, WARNING, and ATTENTION symbols.

Essential Safety Guidelines

Covers reading the manual, keeping children away, and safe operation practices.

Local Poison Information Center

Emergency Contact Number (US)

Provides the toll-free number for the US Poison Control Center.

Chemicals Usage Record

Reminds users to keep a list of chemicals in use.

Controller Description and Components

System Overview and Main Components

Describes the HC 6500 controller, its CAN system, and key hardware.

Terminal Display and Features

Details the display, readouts, functions, alarms, and Grip controls.

HARDI LookAhead System

LookAhead Functionality and Benefits

Explains how LookAhead predicts settings and improves regulation.

Operational Requirements

Covers necessary tractor gearbox and nozzle selection.

SafeTrack and IntelliTrack Steering Systems

Steering System Overview

Introduces steering mechanisms for sprayer stability.

Driving Factors and Precautions

Discusses influencing factors and driving advice.

System Component Identification

Overall System Diagram

Lists and illustrates system components and their connections.

Controller Interface: Keys and Help

Keypad Functionality Overview

Explains Preset, Soft, Navigation, and Numeric keys.

Help Key Functionality

Details the use of the built-in help function.

Terminal HC 6500 Display Details

Terminal Key Layout

Identifies the keys on the Terminal HC 6500.

Status Icon Meanings

Explains the various icons displayed on the screen.

Night Illumination Setting

Describes how to select display illumination modes.

Controller Module Functions

SetBox HC 6400 Functions

Lists secondary functions controlled by the SetBox module.

Grip HC 6300 Functions

Details the functions operated via the ergonomic Grip controller.

Display Information and Navigation

Display Layout and Symbol Interpretation

Explains the display lines and how to interpret symbols.

General Keystroke Navigation

Describes basic menu navigation and value entry.

Menu Navigation and Advanced Settings

Tank Contents Data Entry

Provides an example of entering tank contents.

Extended Menu Cautionary Note

Warns against altering extended menu settings without instruction.

Automated System Functions

End Nozzle and TWIN Preset Operation

Describes setup and use of optional end nozzles and TWIN presets.

HARDI AutoSectionControl System

Explains the automatic boom section control feature.

Tractor Installation and Mounting

Control Unit Placement in Cabin

Guides on selecting a suitable location for control units.

Control Unit Bracket Installation

Details the installation of brackets and mounting tubes.

System Power and Harnessing

Power Supply Requirements and Wiring

Specifies voltage, polarity, wire gauge, and fuse requirements.

Tractor Harness Connection Points

Illustrates harness connections to the tractor battery.

Sensor and Remote Device Connections

Sprayer and Tractor Speed Transducers

Describes connecting speed sensors for sprayer and tractor.

Optional Foot Pedal Remote Setup

Explains the installation and function of the foot pedal remote.

Initial System Start-Up

System Component Identification for Start-up

Lists the main components involved in initial setup.

Start-up Configuration Diagram

Shows the basic connection layout for system startup.

Daily System Settings and Initialization

Controller Initialization Process

Describes the controller's startup sequence and prompts.

LookAhead Nozzle Selection Requirement

Explains the prompt for nozzle choice when LookAhead is enabled.

LookAhead Pressure Regulation Checks (Speed)

Procedure for Speed-Based Regulation Test

Details testing pressure regulation response to speed changes.

Valve Rotation During Speed Changes

Explains how the valve rotates based on speed adjustments.

LookAhead Regulation Checks (Sections)

Procedure for Section-Based Regulation Test

Details testing pressure regulation response to section changes.

Pressure Based Regulation Setup

Explains the setup for optional pressure-based regulation.

Daily Settings: Volume Rate Management

Adjusting Volume Rate

Describes methods to change the volume rate.

Manual Dosage and Auto Mode

Explains manual dosage and switching to automatic mode.

Daily Settings: Tank Contents Management

Updating Tank Contents Display

Explains how to manually update the tank contents readout.

Automatic Tank Gauge Functionality

Notes automatic readout when a tank gauge is fitted.

Register Management and Selection

Register Readout, Selection, and Totals

Explains how to view, select, and reset registers.

LookAhead Nozzle Selection Menu

Selecting Alternate Nozzles for LookAhead

Describes selecting a different nozzle without restarting the controller.

Display Configuration Settings

Customizing Display Readout Boxes

Explains how to select data to be displayed in specific screen areas.

Display Readout Options and Descriptions

List of Displayable Data Fields

Provides descriptions for various data fields that can be shown on the display.

Automated Function Setup

Automatic Main ONOFF Control Setup

Details setting up automatic main ON/OFF based on speed.

Foam Marker Automatic Operation

Explains settings for automatic foam marker control.

Additional Automated Function Settings

TWIN Preset Shift Configuration

Describes options for automatic or manual TWIN preset shifting.

Non-North American Menu Features

Notes features not applicable in North America.

Variable Rate Application (VRA) and Remote Control

Enabling VRA and AutoSectionControl

Explains how to enable these features and connect external sources.

System Requirements for VRAASC

Details requirements like JobCom computer and specific ports.

System Clock and Date Setup

Setting Time Format and Current Time

Guides on setting the time format and entering the current time.

Setting Current Date and Year

Explains how to set the current date and year.

Alarm and Warning Configuration

Configuring System Alarms

Lists available alarms and their setup parameters.

Warning Notifications and Audio Levels

Explains how warnings are displayed and how to adjust audio feedback.

Register Naming and Management

Procedure for Naming Registers

Describes how to assign names to registers for easier identification.

Speed Calibration Procedures

Accessing Speed Calibration Menus

Explains how to navigate to the speed calibration options.

Choosing Calibration Method

Outlines selecting between theoretical constant or practical calibration.

Speed Calibration Methods

Theoretical Speed Constant (PPU) Entry

Details entering the theoretical speed constant value.

Practical Speed Calibration Steps

Describes the hands-on procedure for calibrating speed.

Flow Calibration Procedures

Selecting Flow Calibration Method

Discusses choosing between theoretical and practical flow calibration methods.

Entering Flow Constant (PPU)

Explains how to input the theoretical flow constant.

Flow Calibration Methods: Nozzle and Tank

Nozzle Method Flow Calibration

Details the procedure for calibrating flow using individual nozzle outputs.

Tank Method Flow Calibration Overview

Introduces the tank method for flow calibration.

Flow Calibration: Tank Method Steps

Tank Method Calibration Procedure (Volume)

Describes the steps for calibrating flow using the tank method by measuring volume.

Boom Configuration Settings

Boom Width and Section Setup

Guides on configuring boom width and the number of sections.

Nozzles Per Section Entry

Explains how to input the number of nozzles for each section.

End Nozzle and Bi-jet Configuration

Details the setup for optional end nozzles or Bi-jets.

Regulation Constant Adjustment

Optimizing Pressure Regulation Sensitivity

Explains how to adjust the regulation constant for optimal performance.

Tank Gauge Calibration Procedures

Specific Gravity Adjustment for Liquids

Guides on setting the specific gravity correction factor.

Custom Tank Gauge Calibration Process

Details the steps for custom calibration if factory settings are inaccurate.

Tank Gauge Custom Calibration Steps

Flow Calibration Check for Accuracy

Recommends verifying flow calibration accuracy.

Water Level Measurement for Calibration

Describes filling the tank and measuring water levels.

Tank Gauge Calibration: Final Steps

Importance of Sprayer Levelling

Emphasizes the need for proper sprayer levelling during calibration.

Empty Tank Volume Correction

Details emptying the tank and correcting the displayed volume.

Factory Calibration and Tank Offset

Selecting Factory Calibration Options

Explains how to select factory calibration and its prerequisites.

Adjusting Empty Tank Offset

Guides on setting the offset for an empty tank.

Track System Setup and Operation

General Track Configuration Notes

Provides general information on track setup depending on tractor and practices.

SafeTrack Operation Modes

Describes the manual, auto, and align modes of SafeTrack.

Track System Parameters Adjustment

Dead Zone and Damping Settings

Explains how to adjust dead zone and damping for stability.

Alignment Offset and Sensitivity Tuning

Details aligning the sprayer and adjusting track sensitivity.

Track System Sensitivity Calibration

Finding Steering Offset Values

Describes the procedure to find steering offset values.

Finding Steering Gain Values

Explains the process of finding steering gain values.

Track System Calibration Completion

Calibration Confirmation and Exit

Details the confirmation message and how to exit calibration.

Emergency Track Functionality

Refers to emergency track procedures.

LookAhead Calibration Procedure

Initiating LookAhead Calibration

Explains how to start the LookAhead calibration process.

Calibration Speeds and Steps

Details the steps for calibrating LookAhead at specific speeds.

Toolbox: Measurement Functions

Trip Meter and Measurement Options

Introduces the trip meter and lists available measurement submenus.

Service Interval Management

Service Interval Programming and Reminders

Explains how service intervals are programmed and displayed.

Service Reminders and Required Actions

Lists specific service tasks and their recommended intervals.

Service Interval Reset Procedures

Resetting Service Intervals

Guides on how to reset individual service intervals after completion.

Transducer Testing and Diagnostics

Initiating Transducer Tests

Explains how to select and activate items for testing sensors.

Available Sensor Test Options

Lists the different sensors and functions that can be tested.

Speed Simulation Feature

Using Speed Simulation for Testing

Describes how and why to use the speed simulation function.

Emergency Track Operation and Safety

Emergency Bypass and Sensor Status Check

Explains the bypass function and checking sensor status during emergencies.

Manual Steering and Boom Folding in Emergencies

Details manual steering and boom folding procedures for emergency situations.

Computer CAN Status and Communication

Checking Unit Communication Status

Lists submenus to verify communication between system units.

Logbook: Data Printing

Printable Data Options

Lists the types of data that can be printed from the logbook.

Register and Configuration Printout Examples

Shows examples of printed register data and system configuration.

Logbook: Data Transfer and Export

Data Dump to Office Printer

Explains how to transfer logbook data to an external printer.

Data Transfer Requirements and Settings

Lists necessary hardware and software settings for data transfer.

Soft Key Functionality Overview

Soft Key Menu Tree Structure

Details the hierarchical structure and available functions of the soft keys.

Maintenance and Storage Procedures

Off-Season Storage Guidelines

Provides instructions for storing the equipment during the off-season.

Fault Finding and Emergency Operation

Troubleshooting System Errors

Guides users to check Computer CAN status for error diagnosis.

Operational Problem Diagnosis

Troubleshooting Table: Alarms and Criteria

Presents a table detailing alarms, fault criteria, and operations disabled.

Fault Finding: Alarm and Warning Details

Specific Fault Code Explanations

Lists specific fault codes, their causes, and help text.

Fault Finding: Illegal Actions and Waiting Statuses

Handling Illegal Actions and Waiting States

Describes troubleshooting for illegal actions and waiting states.

Fault Finding: System Warnings

System Warning Descriptions and Causes

Lists various system warnings and their potential causes.

Fault Finding: Component Errors and Reminders

Component Fault and Reminder Code Details

Lists specific errors and reminders for system components.

Fault Finding: Sensor and Boom Malfunctions

Alerts for Sensor and Boom Issues

Describes alerts related to sensor failures and boom issues.

Testing and Fine Tuning Procedures

Flow Constant (PPU) Fine-Tuning Method

Explains how to fine-tune the flow constant based on actual usage.

Pin and Wire Connection Details

Provides pin assignments for connectors.

Flow and Speed Transducer Testing

Speed Transducer Testing Procedure

Details the steps for testing the speed transducer.

Technical Specifications Overview

General System Specifications

Lists key technical specifications like voltage, temperature, and memory.

Flow Transducer Performance Data

Provides data on flow ranges and PPU values for different housings.

Electrical Connections and Fuses

Types of Plugs and Fuses Used

Identifies the various plugs and fuses within the system.

Materials, Recycling, and Packaging

Disposal and Recycling of Electronics

Advises on the proper disposal and recycling of electronic components.

Packaging Material Information

Describes the environmentally compatible nature of the packaging.

Data Recording Charts

Chart for Recording Key Values

Provides a table for logging important calibration and setting values.

Warranty Policy and Conditions

Limited Warranty Terms and Coverage

Outlines the duration and coverage of the limited warranty.

Warranty Exclusions and Customer Responsibilities

Details conditions that void the warranty and customer obligations.

Warranty Claim Procedures

Pre-Approval and Claim Filing Requirements

States requirements for warranty work approval and claim submission.

Part Return Policy for Warranty

Specifies procedures for returning parts for warranty settlement.

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