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Hayter R324T User Manual

Hayter R324T
81 pages
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OPERATOR'S MANUAL
RR332244TT
HIGH OUTPUT
ROTARY MOWER
Code 994E
English Version
CODE FROM SERIAL NO:
994E 290080001 MANUAL PART NO: 111-1039 (REV.B)
Issue: 08.05.09

Table of Contents

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Hayter R324T Specifications

General IconGeneral
BrandHayter
ModelR324T
CategoryLawn Mower
LanguageEnglish

Summary

Operator Safety Introduction

Read the Operator's Manual

Emphasizes reading the manual for safe operation and understanding of controls.

Safety Precautions

Training

Guidelines for operator training, familiarization with controls, and emergency procedures.

Preparation

Pre-operation checks, including regulations, attire, area inspection, and platform latching.

Operation Safety

Safe operating practices, including avoiding confined spaces, daylight mowing, and R.O.P.S usage.

Slope Operation Safety

Specific safety advice for operating on slopes, including angle limits and turning caution.

General Operation Safety

Warnings for traffic, reversing, discharge direction, guards, engine speed, and operator position procedures.

EC Conformity Information

Noise Levels

Details on sound pressure and power levels, and required hearing protection.

Vibration Levels

Information on operator exposure to vibration levels during operation.

EC Declaration of Conformity

Manufacturer's declaration of compliance with EU directives and relevant standards.

Introduction

Machine Overview

General description of the R324T High Output Rotary mower and its capabilities.

Specifications

Engine Specifications

Details on the engine type, power rating, capacity, cooling, and fuel system.

Transmission System Specifications

Information on drive type, pumps, wheel motors, differential lock, and relief settings.

Cutterdeck Drive System Specifications

Details on drive type, pump, delivery rate, motors, control, and relief settings.

Cutterdeck Lift System and Steering Specifications

Specifications for the cutterdeck lift and steering hydraulic systems.

Hydraulic System Specifications

Oil type, capacity, cooling, filtration, and cleanliness level requirements.

Vehicle Specifications

Travel speed, tyre details, brakes, ground clearance, and steering type.

Operator Controls

Identifies steering, cutter drive, speed, brake, ignition, and other operator controls.

Instrumentation and Indicators

Details on warning lights, gauges, and indicator lights on the control panel.

Weight and Dimensions

Specifications for the mower's weight, base, working width, transport width, and height.

Recommended Lubricants and Hydraulic Fluids

Guidance on recommended grease, engine oil, and hydraulic oil grades.

Cutterdeck Specifications

Details on cutterdeck width, length, speed, overlap, height of cut, and configuration.

Operating the Mower

Safety Notice

Essential pre-operation checks and safety advice for operating the mower.

Operator Presence Controls

Explains the function of seat switches, interlocks, and engine start lockout systems.

Control Identification

Identifies and lists all controls on the mower's operating panel and platform.

Braking System Operation

Details on parking, service, and emergency braking systems and their usage.

Throttle and Travel Control

Instructions for operating the throttle and travel control pedals for forward, reverse, and neutral.

Work and Transport Modes

Guidance on selecting appropriate modes for traction and reducing transmission wear.

Transport Latches

Procedures for securing cutterdecks in transport position and releasing latches safely.

Differential Lock Operation

Explains how and when to engage the differential lock for improved traction.

Travel Control Pedals

Instructions for safe and correct use of travel control pedals, ensuring free movement.

Forward Travel Speed Backstop Lever

How to use the backstop lever to limit forward travel speed.

Operator Platform Latching

Procedures for releasing and securing the operator platform safely.

Adjustable Steering Column

Instructions for adjusting the steering column angle and length for operator comfort.

Folding the ROPS

Step-by-step guide for folding and unfolding the Roll Over Protective Structure (ROPS).

Operator Seat Adjustment

How to adjust the seat for fore/aft position, weight, height, and backrest angle.

Warning Systems and Audible Horn

Explains engine/hydraulic overheat warnings, battery, and oil pressure warnings, and horn function.

Ignition Key and Engine Pre-Heat

Proper use of the ignition key and the engine pre-heat indicator light.

Gauges and Indicator Lights

Explains fuel level gauge, hourmeter, and various system indicator lights.

Cutterdeck Position and Drive Control

How to raise, lower, and engage/disengage the cutterdeck drive systems.

Starting and Stopping the Engine

Procedures for starting a cold/warm engine and safely stopping the engine.

General Operating Hints

Tips for maintaining cut quality, managing forward speed, and avoiding uncut strips.

Cutterdeck General Information

General overview of cutterdeck configuration and features.

Height of Cut Adjustment

Procedures for adjusting the cutting height for front and side cutterdecks.

Maintenance

Maintenance Procedures

Essential safety steps before maintenance and procedures for dissipating stored energy.

Hazardous Substances and Disposal

Safe handling of fluids and proper disposal of hazardous waste and batteries.

Running-In Period

Checks and filter changes required during the initial 50 hours of operation.

Daily and Before Use Checks

Routine checks for engine oil, coolant, air filter, fuel, and hydraulic oil levels.

Every 50 Hours Maintenance

Routine checks and greasing of pivot points required every 50 operating hours.

Every 250 Hours Maintenance

Checks for battery condition and inspection of transmission control cable and mechanism.

Every 500 Hours Maintenance

Procedures for cleaning the machine and servicing the hydraulic system.

500 Hour System Checks

Checks for engine air cleaner, fuel filter, electrical system, and rear wheel alignment.

Warning System Checks

Verifying the functionality of engine and hydraulic oil overheat warning systems.

Cutterdeck Checks

Inspections for tyres, safety devices, fasteners, and underdeck areas of the cutterdecks.

Cutterblade Removal and Replacement

Step-by-step guide for removing and replacing cutterblades, including safety warnings.

Raising the Mower Off the Ground

Safety procedures and requirements for lifting the mower securely.

Towing the Mower

Procedures for de-commissioning brakes and towing the mower safely.

Grass Cutting Faults

Cutting Performance Issues

Troubleshooting common faults like uncut grass, uneven cuts, and poor cut quality.

Scalping Faults

Identifying and rectifying scalping issues related to height of cut settings.

Trouble Shooting

Engine Start and Battery Issues

Diagnosing problems like engine not starting, flat battery, and electrical faults.

Hydraulic System Issues

Troubleshooting overheating, incorrect brake operation, and differential lock problems.

Cutterdeck and Transmission Problems

Addressing issues with cutterblade rotation, cutterdeck lift, and transmission drive.

Steering and Hydraulic Noise Issues

Diagnosing lack of steering and excessive noise in the hydraulic system.

Loss of Power and Vibration Issues

Troubleshooting power loss after initial use and excessive cutterdeck vibration.

Electrical Circuit Diagram

Electrical System Schematic

Detailed schematic showing the mower's electrical wiring and components.

Transmission / Brake - Hydraulic Circuit

Hydraulic Circuit Diagram

Schematic illustrating the transmission, brake, and hydraulic systems.

Hydraulic Circuit Diagram

Hydraulic System Schematic

Detailed schematic of the mower's hydraulic circuits and components.

Warranty Information

Limited Warranty Terms

Details the warranty period, exclusions, claims process, and owner responsibilities.

Notes

General Notes Section

A section for recording general notes or observations related to the mower.

Machine Details

Customer Information Record

Space for recording machine serial numbers, engine, cutterdeck, and component serial numbers.

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