EasyManua.ls Logo

Heinzmann PANDAROS DC 6-06 - User Manual

Default Icon
96 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Copyright 2008 by Heinzmann GmbH & Co. KG All rights reserved.
This publication may not be reproduced by any means whatsoever or passed on to any third parties.
Manual DG 08 001-e / 10-08
Heinzmann GmbH & Co. KG
Engine & Turbine Management
Am Haselbach 1
D-79677 Schönau/Germany
Phone: +49 7673 8208 - 0
Fax: +49 7673 8208 - 188
E-mail info@heinzmann.de
www.heinzmann.com
V.A.T. No.: DE145551926
HEINZMANN
Digital Positioners
PANDAROS
Positioner DC 6-06

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Heinzmann PANDAROS DC 6-06 and is the answer not in the manual?

Summary

Safety Instructions and Signal Words

Safety Measures During Normal Operation

Guidelines for safe system operation by qualified personnel, including pre-operation checks.

Safety Measures for Maintenance and Servicing

Procedures for safely performing maintenance and repair work, including isolation and access control.

General Information on HEINZMANN Positioners

HEINZMANN Positioner System Overview

Describes the function of the HEINZMANN positioner, its microprocessor core, and communication interfaces.

Control Unit Firmware Variants

Explains the universal design of control unit software, bootloaders, and basic/custom firmware options.

Additional Technical Information and Publications

Lists related publications and technical specifications for PANDAROS systems and sensors.

Typographical Conventions Used in the Manual

Explains typographical conventions like italics for parameter names and arrow notation for references.

HEINZMANN Parameter List Structure

Details the four lists of parameters (Parameters, Measured Values, Functions, Curves) and their organization.

Parameter Access Levels

Describes the seven access levels for parameters, from end-customer to development.

Control Unit Block Diagram

Provides a simplified schematic of the control configuration, functions, and signal paths.

HEINZMANN Control Unit Parameterization

HEINZMANN Control Unit Parameterization Methods

Overviews available methods like HEINZMANN factory testing, hand programmer, and DcDesk 2000.

Saving Parameter Data to Control Unit

Explains the importance of saving parameter settings to non-volatile memory using specific keys or menu options.

HEINZMANN DcDesk 2000 Parameterization Tool

Details the features of the DcDesk 2000 PC program for setup, data distribution, and visualization.

Understanding Parameter Value Ranges

Explains how parameters have value ranges, including two-state parameters and their meaning.

Methods for Activating Control Unit Functions

Describes activation via parameter settings or external switch functions.

Control Unit Parameterization Examples

Provides examples for function parameterization, noting that settings may vary by application.

Control Unit Reset Procedure

Explains how to reset the control unit by power cycling or software command, and the impact on data.

Setpoint Configuration and Determination

Setpoint Generator Design

Covers the selection of analogue or PWM signals for setpoint generation via parameter 4330.

Analogue Setpoint Input Configuration

Details the connection and definition of analogue signals (current/voltage) for setpoint input.

PWM Setpoint Input Configuration

Explains the use of PWM inputs for setpoint selection based on stop signal type and pin assignments.

Determining Actuator Setpoint

Describes how the setpoint generator value determines parameter 2350 and how curves can modify the actuator setpoint.

System Monitoring and Status

System Operation Mode Status

Defines the system's running state based on stop requests and setpoint values, indicated by parameter 3830.

System Stopped State Detection

Explains how the system is detected as stopped via stop requests or zero setpoints, indicated by parameter 3803.

System Stop Request Mechanisms

Details how stop requests are signaled via digital or analogue inputs, linked to parameter 3802.

Setpoint Error Monitoring

Describes how setpoint errors are detected and signaled, and how the system responds to them.

Analogue Setpoint Monitoring and Error Handling

Explains monitoring analogue setpoint values against defined error limits and error response settings.

PWM Setpoint Monitoring and Error Handling

Details error detection for PWM setpoints based on signal failure or frequency issues.

Analogue Stop Signal Monitoring

Covers monitoring the analogue stop signal against error limits and defining system responses to errors.

Control Unit Electronics Self-Tests

Describes self-tests performed by the control unit to monitor its operating state and detect errors.

Inputs and Outputs Configuration

Digital Input Switch Functions

Explains the use of digital inputs for on/off switch functions and their assignment.

Assigning Digital Inputs to Switch Functions

Details how digital inputs are assigned to specific switch functions using parameter 810.

Analogue Inputs for Setpoint and Stop Request

Describes the configuration of analogue inputs for setpoint generation and stop request signals.

Adjusting Analogue Current;Voltage Inputs

Explains setting reference values and displaying filtered/unfiltered analogue input values.

Filtering Analogue Input Signals

Details the use of digital filters for analogue inputs, including relevant parameters and formulas.

Analogue Input Error Detection

Describes how sensor failures are detected by measuring values outside normal ranges.

PWM Input for Setpoint Selection

Explains the use of PWM inputs for setpoint selection, depending on the stop signal type.

Filtering PWM Input Signals

Details the digital filtering of PWM input signals, similar to analogue input filtering.

PWM Input Error Detection

Covers error detection for PWM inputs related to signal failure or frequency issues.

Analogue Output for Actuator Position

Explains how to output the actuator's current position as an analogue current signal.

Analogue Output Range Configuration

Describes matching the analogue output range (4-20 mA) using reference parameters.

PWM Output for Actuator Position

Explains how to output the actuator's current position as a PWM signal.

PWM Output Range Configuration

Describes matching the PWM output range (5-95%) using reference parameters.

Common Alarm Output Configuration

Details the common alarm output used for error display, configurable as high or low active.

Automatic Actuator Adjustment via Pushbutton

Describes the function of the pushbutton for initiating automatic actuator adjustment.

Technical Data and Connection Diagrams

General Technical Specifications

Lists general technical data including voltage, current consumption, storage, and operating temperatures.

Technical Data for Inputs and Outputs

Provides detailed specifications for each pin's function, signal type, and electrical characteristics.

Terminal Connection Diagram Overview

Introduces terminal connection diagrams, differentiating by setpoint, stop signal, and actuator types.

Terminal Diagram: Analogue Setpoint, Disc Rotor Motor

Shows wiring for analogue setpoint and stop signals with a disc rotor motor actuator.

Terminal Diagram: Analogue Setpoint, Gearless Actuator

Illustrates wiring for analogue setpoint and stop signals with a gearless actuator.

Terminal Diagram: PWM Setpoint, Disc Rotor Motor

Shows wiring for PWM setpoint and digital stop signals with a disc rotor motor actuator.

Terminal Diagram: PWM Setpoint, Gearless Actuator

Illustrates wiring for PWM setpoint and digital stop signals with a gearless actuator.

Terminal Diagram: PWM Setpoint, Analogue Stop, Disc Rotor Motor

Shows wiring for PWM setpoint and analogue stop signals with a disc rotor motor actuator.

Terminal Diagram: PWM Setpoint, Analogue Stop, Gearless Actuator

Illustrates wiring for PWM setpoint and analogue stop signals with a gearless actuator.

Actuator and Feedback Operations

Actuator Calibration Procedure

Explains the need for calibration, reference values, and achieving full stroke for accurate positioning.

Manual Actuator Calibration

Details the steps for manual calibration, including setting minimum and maximum reference values.

Saving Calibration Data

Describes how calibration results are saved to memory, either automatically or upon operator confirmation.

Feedback Error Detection

Explains how feedback errors are detected using defined error limits for measured and reference values.

Automatic Actuator Calibration

Covers automatic calibration process, including parameters for time and current, and potential errors.

Actuator Stroke Limiting

Explains absolute limiting of the control path to protect the actuator from mechanical/thermal overload.

Servo Loop Operation

Describes the servo loop's function in calculating actuator position from setpoints and PID parameters.

Servo Control Loop Parameters

Details the PID components (P, I, D, Acceleration) and current value parameters for the servo loop.

Actuator Current Management

Explains how actuator current is managed, including limits and reduction for thermal overload prevention.

Actuator Test Mode

Describes the test mode for optimizing servo loop parameters, including different test modes and setpoints.

Data Management and Identification

Control Unit Serial Number Identification

Explains how serial numbers identify control units, indicating production year and sequential number.

Control Unit Firmware and Hardware Identification

Details how firmware and hardware versions define application functionality and software version structure.

PC Program and Hand Programmer Identification

Explains identification numbers sent to the control unit by programming tools for parameterization.

Error Handling Procedures

HEINZMANN Control Unit Error Monitoring

Introduces the integral error monitor for detecting and displaying errors in setpoints and sensors.

Classification of Error Types

Categorizes errors into configuration, ongoing operation, and internal computing errors.

Error Display and Signaling

Explains how errors are grouped and signaled via parameters like EmergencyAlarm and CommonAlarm.

Control Unit Error Memory

Describes the permanent error memory that stores all occurred errors, including occurrences and times.

Control Unit Bootloader Function

Explains the bootloader's role in starting the control unit, performing tests, and managing program loading.

Control Unit Configuration Errors

Details configuration errors that occur due to incorrect input parameterization or disregarded channel types.

Emergency Shutdown Error Causes

Lists fatal errors that prevent system startup or cause emergency shutdown, activating 3800 EmergencyAlarm.

Detailed Error Parameter List

Provides a comprehensive list of errors, their causes, reactions, actions, and references for rectification.

Parameter Description

Parameter Description Overview

Introduces parameter groups, ranges, and the structure of parameter lists.

List 1: Parameter Details

Lists and describes individual parameters, including their level, range, and meaning.

List 2: Measured Values and Status Parameters

Lists and describes parameters that display measured values, status, and error codes.

List 3: Function Parameters

Lists and describes parameters related to activating and configuring functions, including error handling.

List 4: Curves and Control Maps

Describes parameters used for defining curves and control maps for actuator positioning.

Document Figures Overview

Document Tables Overview

Document Index

Manual Download Information

Heinzmann PANDAROS DC 6-06 Specifications

General IconGeneral
CategoryValve Positioners
Housing materialAluminum
Protection classIP66
Input signal4-20 mA
Output signalPneumatic
TypeElectro-pneumatic
Supply pressure1.4 ... 7 bar
Operating temperature-20°C to +80°C
Connection sizeG 1/4