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HER CHEE ATV-50 User Manual

HER CHEE ATV-50
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SERVICE MANUAL
ATV-50/90/100
October, 2002
High Power Engine
HER CHEE INDUSTRIAL CO., LTD.

Table of Contents

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HER CHEE ATV-50 Specifications

General IconGeneral
BrandHER CHEE
ModelATV-50
CategoryOffroad Vehicle
LanguageEnglish

Summary

Foreword

Initial Set-Up Information

Set-Up Procedure

PDI (Pre-Delivery Inspection)

Information for Preparation

Locking Torque Specifications

Standard and specific torque values for various fasteners during assembly and maintenance.

Check and Adjust

Way of Check & Adjustment

Guidelines on how to perform checks and adjustments using service item indicators and time intervals.

Disassembly of External Parts

Procedures for removing external body panels for inspection and adjustment purposes.

Adjustment of Oil Pump and Drive Chain

Specific instructions for adjusting the oil pump control and drive chain tension for optimal performance.

Lubricant System

Disassembly of Motor Oil Pump

Steps for removing and handling the motor oil pump assembly for maintenance.

Disassembly of Oil Tank

Procedures for safely removing and reinstalling the oil tank for service.

Fuel System

Throttle Valve Disassembly and Assembly

Detailed steps for taking apart and reassembling the throttle valve and related components.

Carburetor Removal and Disassembly

Instructions for removing the carburetor and its internal components for cleaning or repair.

Inlet Valve Disassembly

Steps for disassembling the inlet valve assembly, including manifold and gasket procedures.

Fuel Tank and Air Filter Service

Procedures for removing the fuel tank and replacing the air filter for maintenance.

Remove of Engine

Engine Disassembly Procedures

Instructions for detaching the engine from the vehicle, including component removal steps.

Muffler Disassembly

Steps for safely removing the exhaust muffler from the engine assembly.

Cylinder Head / Cylinder / Piston

Cylinder Head, Cylinder, and Piston Disassembly

Detailed instructions for disassembling the cylinder head, cylinder, and piston components.

Piston Ring Installation

Guidelines and warnings for correctly installing piston rings onto the piston.

Starter / Driving Disc / Clutch / Transmission Disc

Left Crank Case Cover Disassembly

Procedures for removing the left crank case cover to access internal transmission components.

Kick Starter Disassembly

Steps for disassembling the kick starter mechanism for maintenance or repair.

Sliding Driving Disc Disassembly

Instructions for disassembling the sliding driving disc assembly.

Clutch / Transmission Belt Disc Disassembly

Steps for dismantling the clutch and transmission belt disc components for service.

Final Transmission Mechanism

Transmission Gear Oil Replacement

Procedures for draining and refilling the transmission gear oil with recommended lubricant.

Primary Drive Gear / Final Reduction Mechanism Disassembly

Steps for removing the primary drive gear and final reduction mechanism.

Driving Shaft Change

Instructions for removing and installing a new driving shaft, including bearing replacement.

Crank Case / Crank Shaft

Crank Case Assembly and Disassembly

Comprehensive steps for disassembling and assembling the crank case and crankshaft.

Crank Shaft Disassembly

Detailed procedures for separating the crank case halves and removing the crankshaft.

Crank Case Assembly

Step-by-step instructions for reassembling the crank case, including shaft and seal installation.

Front Wheel / Front Suspension / Front Brake

Front Wheel Disassembly

Procedures for removing and reinstalling the front wheels, including brake drum components.

Front Brake Disassembly

Steps for dismantling the front brake assembly, including brake shoes and cables.

Suspension Arm Disassembly

Instructions for removing and reinstalling the front suspension arms and related components.

Steering Shaft Assembly Disassembly

Steps for disassembling the steering shaft assembly and knuckle components.

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