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HyPrecision 50S
Hypertherm HyPrecision 50S User Manual
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17
2
HyPrecision
50S
/60S
/75S
Op
er
at
or
Ma
nu
al
808690
7
–
Troubleshooting
T
roubleshooting
171
173
Table of Contents
Table of Contents
5
Pump Information
9
Warranty
11
Product Stewardship
13
Environmental Stewardship
17
Safety
19
User Qualification and Training
20
Emergency Medical Information and Treatment
20
Symbols and Marks
21
Information and Hazard Symbols
21
Symbols and Marks Found on the Data Plate and the Equipment
22
Terminology
25
Product Description
29
Pump Exterior
30
Major Systems
33
Electrical System
33
Hydraulic System
35
Low-Pressure Water System
39
High-Pressure Water System
40
Options
41
Operation
43
Safety
43
Overview
45
Inspect the Equipment before Operation
47
Turn on the Pump
47
Operate the Pump
49
Operate the Pump Remotely
66
Stop the Pump
67
Emergency Stop
67
Routine Stop During Operation
67
Turn off the Pump at the End of the Day
67
Preventive Maintenance
69
Benefits of Preventive Maintenance
69
Safety
70
Preventive Maintenance Schedule
72
- Preventive Maintenance
73
Tools
74
Examine the Equipment for Leaks or Damage
75
General
75
Electrical System
76
Examine Cords and Plugs for Deterioration or Damage
76
Make Sure that the Emergency Stop Button Works
76
Check the Hydraulic Fluid Indicator
77
Hydraulic System
77
Check the Hydraulic Fluid Level
78
Check the Hydraulic Fluid Quality
80
Measure the Hydraulic Fluid Temperature
81
Replace the Hydraulic Filter
83
Replace the Hydraulic Fluid, the Hydraulic Filter, the Filler-Breather Cap, and the Suction Strainers
84
Check the Low-Pressure Water Pressure Gauges
88
Low-Pressure Water System
88
Measure the Air Pressure in the Water Accumulator Tank
89
Replace the Water Filters
91
Test the Low-Pressure Water TDS Level
94
High-Pressure Water System: Intensifier
96
Prepare to Service the Intensifier
97
Disassemble the Intensifier
100
Repair the Check Valves and the Low-Pressure Poppets
102
Repair the High-Pressure Cylinders
102
Replace the Check Valve O-Rings
102
Replace the Check Valves
102
Replace the High-Pressure Hoops
102
Replace the High-Pressure Water Seals
102
Replace the Low-Pressure Poppet Baskets
102
Replace the Low-Pressure Poppets
102
Replace the Indicator Pin
106
Replace the Indicator Pin Spring
106
Repair the Check Valves and the Low-Pressure Poppets
107
Repair the High-Pressure Cylinders
109
Assemble the Intensifier
111
Replace the Seal Housings
114
Replace the Output Adapters
124
Intensifier Parts
127
Examine the Bleed-Down Valve for Leaks or Damage
129
High-Pressure Water System: Bleed-Down Valve
129
Repair the Bleed-Down Valve
130
Install the Bleed-Down Valve
140
Bleed-Down Valve Parts
143
Start the Pump after Preventive Maintenance
144
Recycling and End of Product Life
146
Preventive Maintenance Records
147
Parts Lists
149
Tools
150
Preventive Maintenance Repair Kits
151
Other Parts
153
Complete List of Preventive Maintenance Kits, Parts, Tools, and Materials
156
Safety
157
Tips
157
Troubleshooting
157
Alarm Screens
158
The Pump will Not Start
158
Intensifier
159
Stroking Problems
159
Leaks
163
Short Seal Life
165
High Temperature
166
Hydraulic Fluid
166
Low Pressure
166
No Water Pressure or Low Water Pressure
168
Water Pressure
168
Water Pressure Is too High
170
Motor Fault
171
Noisy Operation
171
Pump Specifications
173
All Models
174
Cooling Requirements
174
Hydraulic Fluid
174
Operating Conditions
174
Hyprecision 50S
175
Hyprecision 60S
177
Hyprecision 75S
179
Fasteners
181
Torque Values
181
Fittings
182
Installation
185
Safety
185
Buyer Obligations
186
Seller Obligations
186
Electrical Power
187
Location
187
Requirements
187
Temperature
187
Water
188
Receive and Unpack the Equipment
190
Make the Connections for Remote Operation
191
Install the External Air Cooler
193
Make the Connections to the Utility Panel Fittings
194
Add Hydraulic Fluid
196
Connect the Electrical Power
196
Do a Preoperation Inspection
197
Do the First Startup
197
Change the System Configuration on the Operator Interface
198
Turn on the Utilities
198
Start the Pump
199
5
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Hypertherm HyPrecision 50S Specifications
General
Brand
Hypertherm
Model
HyPrecision 50S
Category
Water Pump
Language
English
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