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Hypertherm powermax600 User Manual

Hypertherm powermax600
67 pages
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Plasma Arc
Cutting System
Operator Manual
803390 Revision 3
powermax
600
®

Table of Contents

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Hypertherm powermax600 Specifications

General IconGeneral
BrandHypertherm
Modelpowermax600
CategoryWelding System
LanguageEnglish

Summary

Electromagnetic Compatibility

EMC Introduction

Explains the purpose and compliance of the equipment with EMC standards.

Installation and Use

Details user responsibilities and best practices for electromagnetic compatibility.

Assessment of Area

Guides users on evaluating the surrounding environment for potential EMC issues.

Methods of Reducing Emissions

Outlines techniques to minimize electromagnetic interference from the plasma system.

Warranty Information

Warning

Advises on using genuine parts and user responsibility for safe operation.

General

Outlines the product warranty coverage, exclusions, and remedies.

Patent Indemnity

Explains Hypertherm's obligation regarding patent infringement claims.

Limitation of Liability

Defines the extent of Hypertherm's liability for damages.

Liability Cap

Specifies the maximum liability amount for product-related claims.

Insurance

Stresses the user's responsibility to maintain adequate insurance.

National and Local Codes

Highlights the precedence of local codes over manual instructions.

Transfer of Rights

Details conditions for transferring warranty rights.

Section 1 Safety

Recognize Safety Information

Explains safety symbols used in the manual and on the machine.

Follow Safety Instructions

Emphasizes reading and adhering to all safety messages and labels.

Cutting Can Cause Fire or Explosion

Warns about fire and explosion hazards during cutting operations.

Electric Shock Can Kill

Alerts users to the fatal risk of electric shock from the equipment.

Cutting Can Produce Toxic Fumes

Informs about health hazards from toxic fumes and gases produced during cutting.

Plasma Arc Can Cause Injury and Burns

Details risks of injury and burns from the plasma arc itself.

Arc Rays Can Burn Eyes and Skin

Warns about the harmful effects of arc rays on eyes and skin.

Grounding Safety

Provides instructions and requirements for proper equipment grounding.

Compressed Gas Equipment Safety

Outlines safety precautions for handling compressed gas equipment.

Gas Cylinders Can Explode If Damaged

Warns about the explosion hazard of damaged gas cylinders.

Noise Can Damage Hearing

Advises on protecting hearing from noise generated by the system.

Pacemaker and Hearing Aid Operation

Addresses potential interference with medical devices by magnetic fields.

Additional Safety Information

Lists references for further safety guidance and standards.

Warning Label

Details the meaning and importance of the warning label affixed to the power supply.

Section 2 Specifications

Specifications, Power Supply

Details electrical and physical specifications for the power supply unit.

Specifications, PAC123 Torches

Provides technical specifications for the PAC123 hand and machine torches.

Symbols and Markings

Explains the meaning of various symbols and markings used on the equipment.

Section 3 Setup

Lifting Power Supply

Instructs on the safe and proper method for lifting the power supply unit.

Power Hookup

Guides on connecting the power supply to the electrical input.

Torch Hookup

Details the process for connecting the torch lead.

Gas Hookup

Explains how to connect the gas supply to the plasma cutting system.

PAC123M Machine Torch Setup

Covers the specific setup procedures for the PAC123M machine torch.

Grounding Requirements

Explains the importance and methods for proper grounding of the Powermax600.

Generator Power

Provides guidance on using a generator to power the plasma cutting system.

Section 4 Operation

Controls and Indicators

Identifies and explains the function of the unit's controls and indicator lamps.

Confirm Torch Consumables

Guides users on checking and identifying correct torch consumables.

Installing Torch Consumables

Provides step-by-step instructions for installing torch consumables.

Pilot Arc Control Switch

Explains the operation and use of the pilot arc control switch.

Turn On Power

Details the procedure for powering on the plasma cutting system.

Check Indicator Lights

Describes how to interpret the status indicated by the system's indicator lamps.

Adjust Gas Pressure and Current Setting

Guides on setting the correct gas pressure and amperage for cutting.

Hand Torch Operation

Covers the techniques and safety for operating the plasma cutter with a hand torch.

Machine Torch Operation

Explains how to operate the plasma cutter with a machine torch.

Cut Chart

Provides recommended settings for various cutting applications and materials.

Section 5 Maintenance and Parts

Routine Maintenance

Outlines regular checks and cleaning procedures for the equipment.

Inspect Consumables

Details how to check the condition and wear of torch consumables.

Torch Lead Replacement

Provides instructions for replacing the torch lead assembly.

Work Cable Replacement

Guides on how to replace the work cable.

Power Cord Replacement

Explains the procedure for replacing the power cord.

Air Filter Element Replacement

Details the steps for replacing the air filter element.

Basic Troubleshooting

Offers solutions for common problems encountered with the system.

Technical Questions

Provides information on how to obtain further assistance for complex issues.

Parts

Lists available replacement parts for the Powermax600 system.

Powermax600 Labels

Lists and describes the various labels found on the Powermax600 unit.

Powermax600 Field Upgrade Kits and Optional Parts

Details available upgrade kits and optional parts for the Powermax600.

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