ILMOR MV8 570 User Manual

Ilmor High-Performance Marine, LLC
© 7/2013, Version 1.0
i
INTrOdUCTION
Please read this Owner’s Manual completely prior to operating the engine
and boat for the  rst time.  e Owner’s Manual contains information
critical for safe operation, and to activate and keep the limited warranty
statement in e ect throughout the applicable warranty period. Continuing
the appropriate maintenance and care going forward can ensure long-term
enjoyment of your Ilmor High-Performance Marine engine. DO NOT
OPERATE THE ENGINE WITHOUT FIRST READING THE ENTIRE
OWNER’S MANUAL AND ALL SUPPORTING DOCUMENTATION, AS
WELL AS THE BOAT OWNER’S MANUAL.
WeLCOme
Welcome to the world of Ilmor High-Performance Marine. We would
like to thank you for selecting one of the  nest and most durable High-
Performance Marine engine packages in the world for your boating needs.
 ese engines represent a new opportunity for the boating world to enjoy
a reliable, high-performing power plant. Based on lightweight, high-output
designs, these engine packages are designed to deliver high-performance
boating pleasure without the typical complications. Along with their
high power and torque output, Ilmor High-Performance Marine engines
are notable for their smooth acceleration, ease of handling, reduced fuel
consumption, excellent drivability and user-friendly characteristics. Please
read this manual thoroughly so that you fully understand the proper care
and maintenance of your Ilmor High-Performance Marine product.

ILMOR MV8 570 Specifications

General

Engine Type	V8
Horsepower	570 hp
Fuel Type	Gasoline
Induction	Naturally Aspirated
Displacement	5700cc

Summary

INTRODUCTION

WELCOME

Welcomes the user to Ilmor High-Performance Marine and highlights engine benefits.

SAFETY

DIRECT SAFETY CONCERNS

Discusses critical safety matters like carbon monoxide and rotating parts.

DANGERS, WARNINGS, CAUTIONS AND NOTICES

Explains safety alert symbols and their meanings for hazard communication.

INTRODUCING ILMOR'S HIGH-PERFORMANCE ENGINES

FUEL SYSTEM

Details the multi-port sequential fuel injection system and its compliance with regulations.

COOLING SYSTEM

Explains the closed cooling system and the importance of raw water flow.

ELECTRICAL SYSTEM

Describes the 12-volt negative ground system and proper battery connection procedures.

ENGINE SENSORS

Explains the role of various sensors in engine performance monitoring.

INSTRUMENTATION

Covers analog gauges and the Malfunction Indicator Lamp (MIL) for engine monitoring.

VAPOR LOCK

Discusses vapor lock conditions and preventative measures.

FUELING THE ENGINE

FUEL REQUIREMENTS

Specifies minimum octane requirements and recommendations for Ilmor engines.

Oxygenated Gasoline or Gasoline Containing Alcohol

Warns against using E-85 and fuels with high ethanol or methanol content.

BEFORE EACH USE

CHECKING ENGINE OIL LEVELS PRE-ENGINE START-UP

Details how to check engine oil levels before starting the engine.

CHECK THE SEA STRAINER – PRE-ENGINE START-UP

Explains how to inspect the sea strainer for debris before starting.

CHECK THE COOLANT LEVEL

Provides instructions for checking the engine coolant level.

CHECK THE SERPENTINE BELT FOR DAMAGE

Describes how to inspect the serpentine belt for wear and damage.

INSPECT THE BATTERY CONNECTIONS AND HOLD-DOWNS

Details how to inspect and clean battery terminals and hold-downs.

CHECK THE ENGINE OIL LEVEL

Details checking engine oil level after the engine has run for a short period.

AFTER EACH USE

CHECK THE RAW WATER PICK-UP

Instructs on checking the raw water pick-up for debris after each outing.

FLUSH THE RAW WATER/SEA PUMP SYSTEM

Explains the procedure for flushing the raw water system with fresh water.

STARTING, STOPPING AND NEW ENGINE BREAK-IN

BEFORE THE ENGINE IS STARTED

Outlines pre-start checks, including opening the engine compartment and operating the bilge blower.

STARTING THE ENGINE

Details the procedure for starting the engine, including safety switch and throttle use.

ENGINE BREAK-IN PROCEDURE

Provides instructions for the initial 25-hour break-in period for optimal performance.

MAINTENANCE

MAINTENANCE SCHEDULE

Presents a table outlining recommended maintenance tasks and intervals.

CHANGE THE ENGINE OIL AND FILTER

Details the procedure for changing engine oil and filter.

CHANGE THE FUEL/WATER SEPARATOR

Provides instructions for replacing the fuel/water separator.

REPLACE THE RAW WATER IMPELLER/SEA PUMP IMPELLER

Guides on replacing the raw water pump impeller.

REPLACE THE SERPENTINE BELT

Explains how to replace the serpentine belt.

INSPECTING AND CLEANING THE BATTERY CONNECTIONS AND HOLD-DOWNS

Provides detailed steps for battery terminal maintenance.

STORAGE AND WINTERIZATION

FUEL SYSTEM TREATMENT

Advises on fuel system preparation for storage and winterization.

COOLING SYSTEM STORAGE AND WINTERIZATION

Details draining and winterizing the raw water cooling system components.

RECOMMISSIONING AFTER STORAGE/WINTERIZATION

Outlines procedures for putting the engine back into service after storage.

EMISSIONS

EMISSIONS WARRANTY INFORMATION

Explains owner responsibilities regarding engine maintenance for emissions compliance.

On-Board Diagnostics – Marine (OBD-M)

Covers marine onboard diagnostics for emission system monitoring.

CALIFORNIA AND U.S. EPA EMISSION CONTROL WARRANTY STATEMENT

Explains the emission control system warranty for specific model years.

TROUBLESHOOTING

Engine will not turn over.

Lists causes and solutions for an engine that won't crank.

Engine turns over, but will not start.

Provides possible causes and solutions for an engine that cranks but won't start.

Engine misses or idles rough.

Addresses issues with rough idling or engine misses.

Poor boat performance.

Lists common causes and solutions for reduced boat performance.

SPECIFICATIONS AND SERVICE LOG

GENERAL SPECIFICATIONS

Provides key technical specifications for MV8 570, MV10 650, and MV10 725 engines.

FLUID SPECIFICATIONS

Lists recommended fluid types and capacities for various engine systems.

OPERATING SPECIFICATIONS

Details normal operating parameters like oil pressure, fuel pressure, and temperatures.