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ILMOR MV-10 User Manual

ILMOR MV-10
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Owner’s Manual & Installation Guide
Revision 6e
ILMOR Marine Engines LLC
43939 Plymouth Oaks Blvd. • Plymouth, MI. 48170 • www.ILMOR.com (734) 456-3600
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ILMOR MV-10 Specifications

General IconGeneral
Fuel TypeGasoline
Fuel SystemElectronic Fuel Injection
Engine TypeV10
ConfigurationV10
ValvetrainDOHC 4 Valves per Cylinder
Cooling SystemLiquid-cooled
Dry Weight476 lbs

Summary

Welcome

Safety Information

Replacement Parts

Lists approved ILMOR MV10 parts available in the appendix of the manual.

Hoist Points for Engines with Lifting Lugs

Front Lift Point

Describes the front lift point using a dedicated bracket for attaching a lifting strap.

Rear Lift Point

Explains the rear lifting point located in the accessory mounting plate.

Engine Hoist Points and Lifting Hook

Engine Mounting Options

Plate Options: Standard Front and Rear

Details standard front and rear plates for common v-hull and catamaran setups.

Plate Options: Center Front and Rear

Describes center plates for single/triple engine boats and reinforced rear plates.

Additional Engine Mounting Plates

Staggered Front & Rear Plates

Details staggered plates used in twin engine v-hulls with limited space.

Side-by-Side Front Plates

Explains side-by-side front mounting plates for specific engine configurations.

Motor Mount and Bell Housing Options

Foot Mounts

Describes the two required foot mounts for common boat/engine combinations.

Bell Housing Options

Details Bravo style and Transmission style bell housings for drive system compatibility.

Leveling the Engine

Exhaust System Overview

Down-Turned Headers

Describes the standard down-turned headers and optional tailpipes for Bravo applications.

Straight Back Headers

Covers straight back headers used for special application needs.

Down-Turned Header Variations

Details "straight up" and "tipped-in" configurations for improved boat clearance.

Exhaust System Header Installation

Fuel Injection System - All Models

Fuel System Plumbing Compliance

Details USCG regulations for fuel system plumbing and component selection.

Fuel Rails and Covers

Fuel Injection System - 550/Older 625 Models (No Return Fuel)

Fuel System Diagram

Visual representation of the fuel system components and their connections.

Fuel System Components - 550/Older 625 Models

Fuel Filter / Water Separator

Explains the function and installation of the fuel filter/water separator.

Fuel Pump Operation

Describes the fuel pump's "Smart Start" strategy and operation.

Fuel Pressure Regulator Function

Details the fuel pressure regulator's role in managing fuel pressure.

Fuel Cooler Purpose

Explains the dual-purpose cooling of fuel and engine oil by the fuel cooler.

Fuel System Component Details

Fuel Filter/Water Separator Adapter

Details adapter connections for the fuel filter/water separator.

Fuel Pump Connections

Specifies electrical connections for the fuel pump.

Fuel Pressure Regulator Connections

Outlines connections for the fuel pressure regulator.

Fuel Injection System - 550, Older 625, 7-10 Models

Fuel/Oil Cooler Layout

Illustrates the starboard and port side connections of the fuel/oil cooler.

Fuel Injection System - 570, Newer 625, 7-10 Models (Return Fuel)

Throttle Cable Connection

Engine Cooling System

Sea Water Plumbing Requirements

Details the need for a sea strainer, pressure relief valve, and hose size.

Cooling System Expansion Tank

Cooling System Bleeding Procedure

Filling the Coolant System

Power Steering System

Power Steering Fluid and Cooler

Recommends specific power steering fluid and details the cooler connections.

Electrical System Overview

Battery Connection Procedure

Explains the correct order for connecting and disconnecting battery cables to prevent damage.

Electrical System - Fuse Box

Fuse Box Cover Removal

Provides instructions on how to safely remove the fuse box and ECU cover.

Fuse and Relay Layout

Illustrates the layout of fuses, relays, and the circuit breaker.

Electrical System - Boat/Engine Interface Wiring

9-Pin Connector Pinout Functions

Details the function of each pin in the 9-pin engine/boat interface connector.

Boat/Engine Interface Wiring Details

Wiring Color Code Overview

Lists wire colors and their corresponding functions for interface connections.

Boat/Engine Interface Wiring Diagram

Electrical System - Engine Wiring Diagram

Electrical System - ECM Pin-Out

ECM Connector A Pinout

Lists pin functions for ECM connector A (BLACK/BLACK).

ECM Connector B Pinout

Lists pin functions for ECM connector B (BLACK/WHITE).

Electrical System - ECM Connector C Pin-Out

Electrical System – Instrumentation

Instrument Senders and Gauge Ranges

Explains the function of water temperature, oil temperature, oil pressure, and tachometer senders.

Optional Instrumentation Options

Covers optional instrumentation like hour meters and fuel/water pressure taps.

Electrical System - Sensor Layout

Engine Monitoring Alarm System

Prior to Start Procedures

Engine Oil Level Check

Provides detailed instructions for checking the engine oil level accurately.

Starting the MV10 Engine

Engine Break-in Procedure

Stopping the Engine

Fuel Requirements and Safety

Maintenance – Oil Change

Oil Change Schedule and Specifications

Outlines the oil change interval and specifies oil capacity and type.

Oil Removal Procedure

Illustrates the location of engine oil drain hoses for oil removal.

Maintenance - Engine Coolant

Coolant Specifications and Capacity

Specifies approved coolant type and the total system capacity.

Maintenance - Power Steering Fluid

Maintenance - 25 Hour Service

Maintenance – Engine Life Considerations

Maintenance - Winterization

Maintenance – Ignition System

Ignition System Resistance Specifications

Lists minimum/maximum resistance values for spark plug cables and ignition coils.

Engine Fastener Torque Specifications

Engine Fastener Torque Specifications (Continued)

Sensor Torque Specifications

Provides torque values for camshaft and crankshaft position sensor screws.

Maintenance - MV10 Maintenance Schedule

Engine Specifications

MV10 Service Parts Listing

Accessory Drive Belt Routing Diagrams

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