Ingersoll-Rand Intellisys SSR 10-40 - Table of Contents

INDEX
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INTRODUCTION ..........................................................................................1
COMPONENTS............................................................................................1
SENSORS ....................................................................................................4
OPERATION.................................................................................................4
INDICATOR LIGHTS ....................................................................................6
MESSAGES..................................................................................................6
MESSAGE -01- STARTER FAILURE ...........................................................6
MESSAGE -02- MOTOR OVERLOAD .........................................................7
MESSAGE -03- HIGH DISCHARGE AIR TEMPERATURE .........................7
MESSAGE -04- HIGH DISCHARGE AIR PRESSURE ................................8
MESSAGE -05- TEMPERATURE SENSOR FAILURE ................................9
MESSAGE -06- PRESSURE SENSOR FAILURE ..................................... 10
MESSAGE -07- EMERGENCY STOP ........................................................11
MESSAGE -08- EMERGENCY STOP BUTTON ENGAGE ....................... 11
MESSAGE -09- MICROPROCESSOR FAILURE ...................................... 12
MESSAGE -10- REMOTE STOP ENGAGE ...............................................12
MESSAGE -11- LOW VOLTAGE ............................................................... 12
MESSAGE -12- INCORRECT COMPRESSOR ROTATION...................... 13
LOSS OF ELECTRICAL POWER 8888'S ..................................................13
INTELLISYS HOUR TIMER .......................................................................16
OPTION INSTALLATION AUTO STOP/START .........................................16
OPTION INSTALLATION REMOTE STOP/START ................................... 17
INTELLISYS CONTROLLER INACTIVATED .............................................20
AUTO CONTROL SELECTOR ...................................................................21
SSR 10-40 HORSEPOWER INTELLISYS CODE 12 SHUTDOWNS ........ 22
SSR 10-40 HORSEPOWER TRANSDUCER CALIBRATION ....................23
SSR 10-40 HORSEPOWER INTELLISYS INTERFACE BOARD .............. 23
INTERFACE BOARD TEST PROCEDURE ............................................... 23
INTERFACE BOARD TEST FOR PRESSURE SENSOR FAILURE.......... 25
NUISANCE SHUTDOWNS ON 12 .............................................................25
SSR 10-40 LOW VOLTAGE CONDITIONS ............................................... 25
SSR 10-40 HORSEPOWER NUISANCE -01- SHUTDOWN PROBLEM...26
LOOSE CABLE IN TEMPERATURE SENSOR .........................................27
BEFORE STARTING PROCEDURE CHANGE ......................................... 27
EMERGENCY STOP BUTTON..................................................................28
FIELD INSTALLATION OF SEQUENCER INTERFACE I SSR
10-40 HORSEPOWER UNITS WITH INTELLISYS ...............................31
SEQUENCE CONTROLLER INSTRUCTIONS ..........................................34
TESTING SOFTWARE WITH A SEQUENCER ......................................... 37
TEMPERATURE/RESISTANCE CHART ................................................... 38
E-PROMS AND KIT NUMBERS .................................................................39
REMOTE ALARM CONTACTS ..................................................................40
SSR 10-40 HP INTERFACE BOARD TROUBLESHOOTING CHART ...... 40
50-450 HORSEPOWER INTELLISYS INDEX ............................................41
COMPRESSOR ALARMS ..........................................................................42
SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS .... 44
SHUTDOWNS ON HIGH INLET VACUUM ................................................45
CHECK INLET CONTROL - ALARM ..........................................................46
LOW UNLOADED SUMP PRESSURE - ALARM ....................................... 47
STARTER FAULT - ALARM .......................................................................49
ALARM .......................................................................................................50
PROCEDURE FOR SETTING THE PROPER BLOWDOWN
SEQUENCE ............................................................................................53
INTELLISYS 50-200 HORSEPOWER ........................................................54
PROGRAM CONTROLLER TO READ INLET FILTER CONDITION ......... 55
PROCEDURE FOR CHANGING THE INTELLISYS CONTROLLER ........ 56
PROCEDURE FOR CHANGING STARTER INTERFACE BOARD ...........56
SSR 50-450 CHANGE RATED PRESSURE ..............................................57
INLET VALVE KITS 125-200 HORSEPOWER .......................................... 57
INLET VALVE ISOLATION FIELD RETROFIT KIT ....................................57
TEMPERATURE/RESISTANCE CHART ................................................... 59
VACUUM CONVERSIONS.........................................................................61
INTELLISYS UNITS WITH AN E-PROM LABELED "SHOW"....................64
SSR 50-200 "SHOW PROM" ...................................................................... 64
FIELD INSTALLATION OF SEQUENCER INTERFACE I
SSR 50-200 HORSEPOWER UNITS WITH INTELLISYS .................... 66
SYSTEM FLOW DIAGRAM ..................................................................... 71
SCHEMATIC............................................................................................ 72
E-PROMS AND KIT NUMBERS .................................................................73
TEMPERATURE SENSORS AND TROUBLESHOOTING ........................ 73
TEMPERATURE/RESISTANCE CHART ................................................... 81
INTERFACE GROUND .............................................................................. 83
REMOTE ALARM CONTACTS ..................................................................84
POWER TEST INTERFACE BOARD .........................................................85
STEPPER MOTOR DRIVER CHIPS ..........................................................85
REPLACEMENT OF STEPPER ASSEMBLY COMPONENTS..................86
CHECK MOTOR ROTATION SHUTDOWN...............................................88
VOLTAGE CHANGE FOR AMBER "POWER ON" LIGHTS ...................... 89
CONTROL VOLTAGE TRANSFORMER CONNECTIONS (All Units) ....... 90
SHUTDOWNS RELATED TO INLET VALVE FAILURE .............................91
SSR 50-450 HP STARTER INTERFACE BOARD VOLTAGE CHART......92
SSR 50-450 HP ANALOG BARRIER BOARD VOLTAGE CHART ............94
ELECTRO-STATIC DISCHARGE FIELD SERVICE KIT CCN 39198619 .. 95
TELEPHONE CALL SEQUENCE ...............................................................96
ORDER FORM ...........................................................................................97
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