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Instron 6800 Series - User Manual

Instron 6800 Series
126 pages
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6800 Series Single Column Table Model
Operator’s Guide
M10-17410-EN Revision A

Table of Contents

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Summary

General Safety Precautions

Warnings

Chapter 1: Introduction

System Description and Terminology

Overview of the testing system's components and their functions.

System Safety and Information Labeling

Explanation of safety symbols and labels used on the testing system.

Conformity with EU directives

Details on the system's compliance with relevant EU regulations and directives.

Product Support

Information on available product support resources.

Product Documentation

Details on the types of documentation provided with the system.

Location of your Preinstallation manual

Guidance on finding the preinstallation manual for the testing system.

Chapter 2: Risk reduction and safe use

Residual risks

Discussion of inherent risks associated with materials testing equipment use.

Rapid crosshead motion

Hazard and recommendations regarding fast crosshead movement.

Pinching fingers between grip jaw faces

Hazard and recommendations for preventing finger pinching in grip jaws.

Impact of debris from breaking specimens

Hazard and recommendations for dealing with flying debris from specimen failure.

Operator Protection Overview

Explanation of the Bluehill® Operator Protection feature.

Chapter 3: Installation

Level the load frame

Procedure for ensuring the testing machine base is level for accurate results.

Power supply compatibility

Verification of voltage and plug compatibility with the facility's power supply.

System components

Description and diagrams of the testing system's main components.

Single column load frame

Details on frame connections and components.

Connect the system components

Instructions for connecting the basic system components and accessories.

Bluehill Operator Dashboard

Information on the dashboard for controlling the testing machine.

First time startup

Steps for configuring Bluehill® to communicate with the testing hardware.

Chapter 4: Function of controls

Power Input Connector

Details on the power switch, IEC inlet, and voltage selector.

Emergency Stop Button

Description and function of the emergency stop button for immediate system halt.

Handset Controls

Explanation of the controls available on the testing system handset.

Bluehill Software Interface

Overview of software features, home screen, and modes.

Operator Protection

Mechanism to limit crosshead speed and grip pressure during test setup.

Pneumatic Grips Operation

Information on pneumatic grips and their control methods.

Chapter 5: Assemble the load string

Select a load cell

Guidelines for choosing the appropriate load cell based on testing requirements.

Load Cell Installation

Pre-installation checks and steps for installing 2530 and 2580 series load cells.

Adapters and Fixtures

Information on adapters, base adapters, coupling adapters, and selecting grips/fixtures.

Load String Preload

Procedures for preloading and unloading the load string for proper assembly.

Chapter 6: Testing specimens

Testing a Sample

Guidelines for testing a group of specimens, with and without interlocks.

Create a New Sample

Steps for creating a new test sample file in the Bluehill® software.

Transducer Calibration

Procedures for automatic and manual calibration of transducers.

Zero Displacement and Limit Stops

Procedure to set zero displacement and install crosshead limit stops.

Transducer Limits

Steps to enable and configure maximum and minimum limits for transducers.

Test Control and Shutdown

Methods for stopping a test, using the emergency stop, and shutting down the system.

Troubleshooting

Guidance on resolving common issues like limit trips and system errors.

Chapter 7: Maintenance

Preventive Maintenance

Guidelines for periodic inspection, cleaning, and lubrication of the test system.

General Maintenance Procedures

User-performable procedures for general system upkeep.

Test Limit Stops

Procedure to periodically test the first and second level limit stops.

Replace a Fuse

Step-by-step instructions for safely replacing a fuse in the system.

Troubleshooting for Load Cells

Information on diagnosing and resolving issues with load cells.

Ancillary Parts List

List of parts included with the system for installation and setup.

Summary

General Safety Precautions

Warnings

Chapter 1: Introduction

System Description and Terminology

Overview of the testing system's components and their functions.

System Safety and Information Labeling

Explanation of safety symbols and labels used on the testing system.

Conformity with EU directives

Details on the system's compliance with relevant EU regulations and directives.

Product Support

Information on available product support resources.

Product Documentation

Details on the types of documentation provided with the system.

Location of your Preinstallation manual

Guidance on finding the preinstallation manual for the testing system.

Chapter 2: Risk reduction and safe use

Residual risks

Discussion of inherent risks associated with materials testing equipment use.

Rapid crosshead motion

Hazard and recommendations regarding fast crosshead movement.

Pinching fingers between grip jaw faces

Hazard and recommendations for preventing finger pinching in grip jaws.

Impact of debris from breaking specimens

Hazard and recommendations for dealing with flying debris from specimen failure.

Operator Protection Overview

Explanation of the Bluehill® Operator Protection feature.

Chapter 3: Installation

Level the load frame

Procedure for ensuring the testing machine base is level for accurate results.

Power supply compatibility

Verification of voltage and plug compatibility with the facility's power supply.

System components

Description and diagrams of the testing system's main components.

Single column load frame

Details on frame connections and components.

Connect the system components

Instructions for connecting the basic system components and accessories.

Bluehill Operator Dashboard

Information on the dashboard for controlling the testing machine.

First time startup

Steps for configuring Bluehill® to communicate with the testing hardware.

Chapter 4: Function of controls

Power Input Connector

Details on the power switch, IEC inlet, and voltage selector.

Emergency Stop Button

Description and function of the emergency stop button for immediate system halt.

Handset Controls

Explanation of the controls available on the testing system handset.

Bluehill Software Interface

Overview of software features, home screen, and modes.

Operator Protection

Mechanism to limit crosshead speed and grip pressure during test setup.

Pneumatic Grips Operation

Information on pneumatic grips and their control methods.

Chapter 5: Assemble the load string

Select a load cell

Guidelines for choosing the appropriate load cell based on testing requirements.

Load Cell Installation

Pre-installation checks and steps for installing 2530 and 2580 series load cells.

Adapters and Fixtures

Information on adapters, base adapters, coupling adapters, and selecting grips/fixtures.

Load String Preload

Procedures for preloading and unloading the load string for proper assembly.

Chapter 6: Testing specimens

Testing a Sample

Guidelines for testing a group of specimens, with and without interlocks.

Create a New Sample

Steps for creating a new test sample file in the Bluehill® software.

Transducer Calibration

Procedures for automatic and manual calibration of transducers.

Zero Displacement and Limit Stops

Procedure to set zero displacement and install crosshead limit stops.

Transducer Limits

Steps to enable and configure maximum and minimum limits for transducers.

Test Control and Shutdown

Methods for stopping a test, using the emergency stop, and shutting down the system.

Troubleshooting

Guidance on resolving common issues like limit trips and system errors.

Chapter 7: Maintenance

Preventive Maintenance

Guidelines for periodic inspection, cleaning, and lubrication of the test system.

General Maintenance Procedures

User-performable procedures for general system upkeep.

Test Limit Stops

Procedure to periodically test the first and second level limit stops.

Replace a Fuse

Step-by-step instructions for safely replacing a fuse in the system.

Troubleshooting for Load Cells

Information on diagnosing and resolving issues with load cells.

Ancillary Parts List

List of parts included with the system for installation and setup.

Instron 6800 Series Specifications

General IconGeneral
BrandInstron
Model6800 Series
CategoryTest Equipment
LanguageEnglish

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