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Instron 5960 Series - User Manual

Instron 5960 Series
84 pages
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5960 Series Dual Column Table Frames
System Support M10-16248-EN Revision E
The difference is measurable
®

Table of Contents

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Summary

General Safety Precautions

Warnings

Crush Hazard

Hazards from crush risk due to moving parts.

Flying Debris Hazard

Hazards from flying debris due to specimen failure.

Electrical Hazard

Hazards related to electrical connections and damage.

High;Low Temperature Hazard

Hazards from extreme operating temperatures.

Robotic Motion Hazard

Hazards associated with robotic device movements.

Rotating Machinery Hazard

Hazards from rotating machinery components.

Hydraulic and Gas Hazards

Hazards from hydraulic fluid and compressed gas systems.

Explosion and Fatigue Failure Hazards

Hazards from specimen failure, explosion, and fatigue.

Chapter 1 Introduction

System Description and Terminology

Details about system components and definitions.

System Components and Interconnections

How system components are connected.

System Safety and Information Labeling

Meanings of safety and information labels.

Product Support and Documentation

Information on obtaining documentation and assistance.

Chapter 2 Requirements and Specifications

Responsibilities

Outlines customer and Instron responsibilities for setup.

Site Requirements

Specifies environmental and physical conditions for installation.

Environmental Specifications

Details operating and storage environmental parameters.

Power Requirements

Specifies electrical power needs for the system.

Power Cord Selections

Lists available power cord types and receptacles.

Series 5960 Optional Configurations

Describes available frame options and combinations.

Series 5960 Dimensions

Provides dimensional data for standard and optional configurations.

Load Frame Weights

Lists the weights of standard and optional load frame models.

Accessory Mounting Dimensions

Details mounting hole locations for accessories.

Checklist for Site Preparation

Summarizes key considerations for preparing the testing site.

Chapter 3 Lifting and Handling

General Handling Precautions

Guidelines for experienced personnel handling lifting equipment.

Packaging Dimensions

Dimensions and weights of packaged frames for transport.

Unpacking Dual Column Frames

Step-by-step procedure for unpacking the load frame.

Transporting Dual Column Frames

Procedures and methods for safely moving the load frame.

Chapter 4 Installation

Level the Load Frame

Instructions for leveling the load frame after positioning.

Set the Input Voltage

Procedure for verifying and changing system input voltage.

Connect the System Components

Describes connections for basic system components.

Connect Optional Accessories

How to connect optional accessories to the machine.

First Time Startup

Steps for initial system configuration and software setup.

Chapter 5 Maintenance

Preventive Maintenance

Guidelines for periodic inspection, cleaning, and lubrication.

Daily and Periodic Checks

Procedures for daily and periodic system inspections.

Cleaning and Lubrication

Procedures for cleaning and lubricating key components.

General Maintenance Procedures

Procedures for routine maintenance tasks.

Troubleshooting and Ancillary Parts

Diagnosing load cell issues and listing ancillary parts.

Summary

General Safety Precautions

Warnings

Crush Hazard

Hazards from crush risk due to moving parts.

Flying Debris Hazard

Hazards from flying debris due to specimen failure.

Electrical Hazard

Hazards related to electrical connections and damage.

High;Low Temperature Hazard

Hazards from extreme operating temperatures.

Robotic Motion Hazard

Hazards associated with robotic device movements.

Rotating Machinery Hazard

Hazards from rotating machinery components.

Hydraulic and Gas Hazards

Hazards from hydraulic fluid and compressed gas systems.

Explosion and Fatigue Failure Hazards

Hazards from specimen failure, explosion, and fatigue.

Chapter 1 Introduction

System Description and Terminology

Details about system components and definitions.

System Components and Interconnections

How system components are connected.

System Safety and Information Labeling

Meanings of safety and information labels.

Product Support and Documentation

Information on obtaining documentation and assistance.

Chapter 2 Requirements and Specifications

Responsibilities

Outlines customer and Instron responsibilities for setup.

Site Requirements

Specifies environmental and physical conditions for installation.

Environmental Specifications

Details operating and storage environmental parameters.

Power Requirements

Specifies electrical power needs for the system.

Power Cord Selections

Lists available power cord types and receptacles.

Series 5960 Optional Configurations

Describes available frame options and combinations.

Series 5960 Dimensions

Provides dimensional data for standard and optional configurations.

Load Frame Weights

Lists the weights of standard and optional load frame models.

Accessory Mounting Dimensions

Details mounting hole locations for accessories.

Checklist for Site Preparation

Summarizes key considerations for preparing the testing site.

Chapter 3 Lifting and Handling

General Handling Precautions

Guidelines for experienced personnel handling lifting equipment.

Packaging Dimensions

Dimensions and weights of packaged frames for transport.

Unpacking Dual Column Frames

Step-by-step procedure for unpacking the load frame.

Transporting Dual Column Frames

Procedures and methods for safely moving the load frame.

Chapter 4 Installation

Level the Load Frame

Instructions for leveling the load frame after positioning.

Set the Input Voltage

Procedure for verifying and changing system input voltage.

Connect the System Components

Describes connections for basic system components.

Connect Optional Accessories

How to connect optional accessories to the machine.

First Time Startup

Steps for initial system configuration and software setup.

Chapter 5 Maintenance

Preventive Maintenance

Guidelines for periodic inspection, cleaning, and lubrication.

Daily and Periodic Checks

Procedures for daily and periodic system inspections.

Cleaning and Lubrication

Procedures for cleaning and lubricating key components.

General Maintenance Procedures

Procedures for routine maintenance tasks.

Troubleshooting and Ancillary Parts

Diagnosing load cell issues and listing ancillary parts.

Instron 5960 Series Specifications

General IconGeneral
Maximum Load50 kN
Maximum Force Capacity50 kN (11, 250 lbf)
Load Capacity50 kN (11, 250 lbf)
Load Cell Accuracy±0.5% of reading down to 1/100 of load cell capacity
Load Accuracy±0.5% of reading down to 1/100 of load cell capacity
Displacement Resolution0.015 µm
Crosshead Speed Range0.001 to 1000 mm/min
Speed Range0.0005 to 1016 mm/min
Test Space HeightVariable, depending on frame size and configuration
Test Space WidthVariable, depending on frame size and configuration
SoftwareBluehill Universal
Power Requirements100-240 VAC, 50/60 Hz

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