IPG Photonics LightWELD - Table of Contents

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Table of Contents

1 Getting Started

Configuration Options 1

Hard Wire Configuration 1

Soft Wire Configuration 2

Drive Rolls 3

Assembling the Wire Feeder Attachment 4

Step 1:Prepare the Liner and Housing Tube 4

Step 2:Connect the Weld Head Adapter and Components 5

Step 3:Connecting the Wire Feeder Adapter and Components 6

Setting up the Wire Feeder Unit 7

Step 1:Insert the Drive Rolls 7

Step 2: Connect the Wire Feeder Attachment to the Unit 9

Step 3:Install the Spool 11

Step 4: Adjust the Wire and Secure the Drive Rolls 12

Step 5: Feed the Wire 15

Step 6:Syncing the Wire Feeder Unit and the LightWELD 17

Step 7: Attach Adapter to Weld Head 18

Presets 21

Wire Feeder Interface Overview 21

LightWELD Interface Overview 22

Ready to Weld 24

Weld Head Overview 24

Welding Process Overview 25

2 Replacement Parts

Wire Feeder Assembly 26

Adapter Nozzle Assembly 27

Contact Tip 28

Drive Roll 28

Liner 29

Wire Configuration Kits 30

Hard Wire Kit - CEU00003657XXXXU 30

Soft Wire Kit - CEU00003658XXXXU 31

3 Reference Videos

Part 1 - Getting Started 32

Part 2 - Assembly 32

Part 3 - Process Development 32