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istobal 4CA2000 - User Manual

istobal 4CA2000
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USER GUIDE
ORIGINAL MANUAL
35ZH800B
Documentación I+D+i V_03_19
1 BAY COMPACT JET WASH
MOD. 4CA2000
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Summary

PRESENTATION

Guide Objective and Audience

Details the guide's purpose, scope, and target audience for users and supervisors.

Symbols Used in the User Guide

Explains the meaning of icons and symbols used throughout the manual for clear communication.

Terms Defined in the User Guide

Defines key terms such as consumables, chemical products, and spare parts used in the manual.

Using the Jet Wash

Explains the intended use of the jet wash, including important safety warnings for operation.

SAFETY RULES

General Safety Rules

Covers applicable rules of a general nature, including danger and warning instructions for safe operation.

Additional Safety Standards

Addresses safety standards relative to laws of each country and general warnings.

Personal Protective Equipment (PPE)

Details the importance and use of PPE for personnel involved in operating and maintaining the facility.

Environmental Safety Standards

Outlines standards for waste management, chemical product disposal, and environmental protection.

GENERAL DESCRIPTION 4 CA20

Location and Installation Requirements

Specifies site requirements, installation methods, and anchoring for the jet wash unit.

Unit Identification and Dimensions

Provides information on the unit's data plate and physical dimensions for reference.

Location of Main Elements

Identifies and describes the key components and their placement within the jet wash machine.

Technical Specifications

Details technical data including noise levels, electricity consumption, and product consumption.

START-UP PROCEDURE

Machine Connection and Power-Up

Explains how to connect and turn on the machine, including safety precautions.

Vehicle Entry and Pre-Wash Checks

Guides the correct positioning of the vehicle and necessary checks before starting the wash program.

PAYMENT SYSTEMS

Buy-Time Mode Payment System

Details operation for coin and Nayax payment, including program selection and stopping the wash.

Wash Programs Overview

Lists and describes the pre-set wash programs available for the facility.

Credit Recovery After Power Cut

Explains how credits are managed and recovered in case of a power interruption.

MULTIPROGRAM MODE PAYMENT SYSTEM

Coin and Nayax Payment Operation

Describes using coin or code for multiprogram sequences, including program selection and stopping.

Pre-set Wash Sequences

Details the six pre-set wash sequences and their definitions for multiprogram mode.

Credit Recovery Policy

States that credits are lost after a power cut and cannot be recovered in multiprogram mode.

OPERATION AND CONTROL INTERFACE

IWManager Software Overview

Introduces the optional IWManager software for controlling, monitoring, and configuring units.

Siemens KTP400 Touch-Screen Interface

Explains the main screen, keypads, and access control levels of the touch-screen interface.

Configuration Settings

Covers configuration of money, control, programs, sequences, timers, and fluids for the machine.

Parameters and Diagnostics

Details parameter settings, bleeding dosing pumps, general errors, and system tests.

FROST PREVENTION SYSTEM

Frost Prevention by Water Loss

Describes the system that opens solenoid valves to allow water loss to prevent freezing below 0°C.

ALERT AND FAULT MESSAGES

Interpreting and Responding to Errors

Explains how to interpret messages and outlines general error categories and checks.

Detailed Error and Alert Lists

Provides comprehensive lists of specific error codes, their causes, checks, and alert messages.

Fault Procedure Flowchart

Illustrates the step-by-step procedure to follow when a fault occurs with the machine.

MAINTENANCE

General Maintenance Precautions

Outlines essential safety precautions and PPE requirements before performing any maintenance tasks.

Maintenance Schedule and Recommendations

Provides tables for daily, weekly, quarterly, and annual maintenance tasks with specific recommendations.

Cleaning, Protection, and Water Quality

Details cleaning agents, protection products, and water quality requirements for optimal performance.

COMPONENTS AND MAINTENANCE

High Pressure Pumps

Describes the high pressure pumps, their operation, and daily/weekly maintenance points.

Product Dosing Pumps

Explains the function of dosing pumps, bleeding procedures, regulation, and daily/monthly maintenance.

Electric Hot Water Generator

Details the hot water generator, its outlet mixing valve, and monthly maintenance checks.

Water Softener System

Describes the water softener, its CLACK valve, time setting, and weekly/fortnightly maintenance.

istobal 4CA2000 Specifications

General IconGeneral
Brandistobal
Model4CA2000
CategoryCleaning Equipment
LanguageEnglish