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Johnson Controls GVB Series - User Manual

Johnson Controls GVB Series
122 pages
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5586996-JSG-A-0120
25–50 Tons
Premier
Rooftop Units
R-410A
LD26877
Table of Contents
Nomenclature ...................................................................... 4
Pre Start-Up Checklist ......................................................... 7
Start-Up ............................................................................... 9
Long Term Storage ......................................................... 9
Checking System Prior to Initial Start (No Power) ......... 9
Unit Checks (Power Applied) ....................................... 10
Initial Start-Up .............................................................. 16
Refrigerant Charge ............................................... 16
Checking Sub-Cooling and Superheat.................. 16
Leak Checking ...................................................... 17
Gas Heat Models .................................................. 17
Phase Monitor Adjustment .................................... 20
Commissioning Mode................................................... 20
Air Balancing Wizard .................................................... 20
Start-Up Wizard ............................................................ 24
Start-Up Wizard Sequence ................................... 26
Sequences of Operation .................................................... 30
Control Boards ............................................................. 30
Variable Frequency Drives (VFDs) ............................... 37
Unit Type ...................................................................... 38
Occupancy Mode ......................................................... 38
Morning Warm-up/Cool Down ............................... 38
Coast..................................................................... 38
Remote Safety Shutdown ............................................ 39
Low Voltage Monitoring ................................................ 39
Supply Fan Operation .................................................. 39
Supply Fan Alarm.................................................. 39
MZVAV Supply Fan ............................................... 39
SZVAV Supply Fan ............................................... 40
Redundant Supply Fan VFD ................................. 40
Cooling Operation ........................................................ 40
MZVAV Cooling Operation .................................... 40
SZVAV Cooling Operation ..................................... 42
Compressors and Refrigeration Circuits ............... 42
Compressor Staging Sequences .......................... 44
Condenser Systems and Fans.............................. 48
Dehumidication (Hot Gas Reheat) ...................... 49
Economizer ........................................................... 51
Heating ......................................................................... 52
Gas Heating .......................................................... 52
Electric Heating ..................................................... 56
Hydronic Heating .................................................. 56
MZVAV Heating Operation .................................... 56
SZVAV Heating Operation .................................... 57
Ventilation..................................................................... 58
Ventilation Sequences .......................................... 58
Low Mixed Air Temperature Limiting ..................... 58
Demand Control Ventilation .................................. 58
Continuous Ventilation .......................................... 59
Pre-Occupancy Purge........................................... 59
Humidification............................................................... 60
Humidication Sequence ...................................... 60
Exhaust System ........................................................... 60
Modulating Exhaust Fan ....................................... 60
Modulating Exhaust Damper with Fan .................. 60
External Control .................................................... 60
Return Fan ................................................................... 60
Return Fan Discharge Pressure ........................... 61
Supply Fan Airow Tracking.................................. 61
Energy Recovery Wheel .............................................. 61
Single Speed Energy Recovery Wheel ................. 61
Variable Speed Energy Recovery Wheel .............. 61
Ultraviolet Lights........................................................... 61
Smoke Control ............................................................. 62
Purge .................................................................... 62
Pressurization ....................................................... 62
Depressurize ......................................................... 62
START-UP & OPERATION

Table of Contents

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Johnson Controls GVB Series Specifications

General IconGeneral
BrandJohnson Controls
ModelGVB Series
CategoryAir Conditioner
LanguageEnglish

Summary

Nomenclature

Pre Start-Up Checklist

General Inspection

Verifies the unit's general condition and installation.

Request for Start-Up

Start-Up

Checking System Prior to Initial Start (No Power)

Pre-power checks before initial unit startup.

Unit Checks (Power Applied)

Initial Start-Up

Refrigerant Charge

Information on the factory refrigerant charge.

Checking Sub-Cooling and Superheat

Procedures for checking sub-cooling and superheat.

Pre-Start Checks

Manifold Staged Gas Pressure Adjustment

Post Start Checks

Checks to perform after the initial gas heat start.

Commissioning Mode

Air Balancing Wizard

Start-Up Wizard

Start-Up Wizard Sequence

Dampers

Energy Recovery Wheel (ERW)

Supply Fan

Cooling

Cooling checks performed by the start-up wizard.

Heating

Gas Heating

Details on staged and modulating gas heating.

Sequences of Operation

Variable Frequency Drives (VFDs)

Supply Fan Operation

Supply Fan Alarm

Information on supply fan alarms and their causes.

Cooling Operation

MZVAV Cooling Operation

Specific cooling operation for MZVAV units.

SZVAV Cooling Operation

Compressors and Refrigeration Circuits

Compressor Staging Sequences

Variable Speed Drive Compressor Control

Control of variable speed drive compressors.

Envelope Control

Oil Management

Speed Limits

Compressor and Refrigeration Circuit Safeties

Compressor Safety Chain and Low Pressure Cutout Switch

Details on safety chains and low-pressure cutouts.

Compressor Safety Chain and LPCO Safety Trips and Lockouts

Explains safety trips and lockouts for compressors.

Resetting a Compressor Safety Lockout

Procedure to reset compressor safety lockouts.

Liquid Line High Pressure Unloading

Suction Line Low Pressure Unloading

Condenser Systems and Fans

Saturated Liquid Line Temperature Control

Staging Up

Procedure for staging condenser fans up.

Staging Down

Procedure for staging condenser fans down.

Low Ambient Operation

Dehumidification (Hot Gas Reheat)

Dehumidification Sequence

Unit in Active Cooling Mode

Dehumidification operation during active cooling.

Hot Gas Reheat Valve

Economizer

Staged Gas Heat

Modulating Gas Heat

Electric Heating

Hydronic Heating

Freezestat Alarm

MZVAV Heating Operation

SZVAV Heating Operation

Ventilation

Continuous Ventilation

Humidification

Exhaust System

Energy Recovery Wheel

Ultraviolet Lights

Smoke Control

User Interface Display

Turning on the Unit

Display Firmware Update

Instructions for updating the unit's display firmware.

Rooftop Unit Firmware Update

Steps to update the main control board firmware.

Backup Function

Restoration files

Steps to restore unit configuration from a file.

Partial Clone Function

Communication

BACnet Integration Setup

Setting Up Device Parameters

Mobile Access Portal (MAP) Gateway

Verasys

Faults

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