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Sewing Machine
APW-895
JUKI APW-895 User Manual
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5)
Positioning adjustment of welting patch folding plate
6)
Adjustment of parallelism of welting patch folding
– 39 –
Position of 220mm movement
1.5 to 2.0mm
1.5 to 2.0mm
Sewing machine needle
Left folding plate
Right folding plate
Standard Adjustment
5)
Positioning adjustment of welting patch folding plate
6)
Adjustment of the parallelism of welting patch folding
43
45
Table of Contents
Default Chapter
3
Table of Contents
3
Specifications
6
Machinical Specifications
6
Electric Specifications
6
Configuration of the Machine
7
Standard Adjustment
8
Machine Head
8
How to Change the Timing Belt
8
Adjustment of Needle Bar Height
10
Front or Rear Adjustment of Needle Bar Rocking Base
10
Adjustment of Mounting Position for Needle Thread Trimming Unit
12
Adjustment of Needle Thread Trimmer Sharpness
12
Replacement of Needle Thread Knife
12
Adjusting the Bobbin Thread Trimming Knife
14
Height Adjustment of Center Knife
16
Adjustment of Center Knife Link
16
Adjustment of Center Knife Motion Stop
18
Timing Adjustment of Needle and Hook
18
Adjustment of Clearance between Needle and Hook
20
Installing and Removing of Hook
20
Opener Adjustment
20
Wiper Adjustment
22
Hook Oil Amount
24
Adjustment of Thread Take-Up Spring
26
Adjustment of Floating Amount of the Thread Tension Disk
28
Adjustment the Bobbin Thread Remaining Amount Detection
30
Lower Shaft Area
32
Unit and Related Sections
34
Binder Adjustments
34
Clamp Foot Operation
40
Tension Adjustment of Clamp Foot Feed Belt
42
Stop Position Adjustment for Forward End or Backward End of Clamp Foot Feed
42
Positioning Adjustment of Welting Patch Folding Plate
44
Adjustment of Parallelism of Welting Patch Folding
44
Positioning Adjustment of Right and Left Garment Body Clamp
46
Adjustment of Parallelism of Right and Left Garment Body Clamp and Pocket Bag Scale
46
Adjustment of Released Presser Height
48
Positioning Adjustment of the Flap Presser
48
Positioning Adjustment of Flap Scale and Flap Stopper
48
Corner Knife Mechanism
50
Height Adjustment of Corner Knife
52
Tension Adjustment of Corner Knife Feeding Belt
52
Adjustment of Origin Position of Corner Knife
54
Centering Adjustment of Corner Knife
56
Adjustment of Corner Knife Right and Left Bends
56
Adjustment of Parallel Sewin
58
Fine Adjustment for Stitches
58
Pedal and Related Sections
60
Marking Light and Related Sections
62
Optional Sections
64
Dart Stretcher Unit)
64
Shim Unit)
66
Suction Unit)
70
Automatic Interlining Feeder Unit)
76
Pattern Matching Marking Light Unit)
80
Suction Motor Unit)
82
Clamp Bar Stacker Unit)
86
Roller Stacker Unit)
100
Operation Panel and Related Parts
102
Configuration of IP-310
102
Memory Switch
103
Memory Switch Data List
104
Optional Setting List
111
Supplemental Remarks of each Function Number and Explanation of each Function
112
Version Display
112
Keylock Setup
113
Communication Screens of the Maintenance Personnel Level
114
Information Screen at the Maintenance Personnel Level
118
Check Program
120
Pedal Volume Adjustments
139
Control Box
142
Description of each Constitutive Part
142
Function of Boards in the Control Box and Installation Position
142
Function of Boards in the Operation Panel (IP-310) and Installation Position
142
Function of INT Board (Relay Board) and Installation Position
143
Function of PMDC Board (Optional Component) and Installation Position
143
Replacement of Part
144
Replacement of Fuses
144
Replace the Board
144
Description of Dip Switches
148
MAIN Board Dip Switch
148
SDC Board Dip Switch
148
PANEL Board Dip Switch
148
PMDC Board Dip Switch (for Roller Stacker)
148
Modification of the Source Voltage Specifications
149
Names of Switches and Switch Sensors and Installation Places
150
Maintenance
156
Machine Head Maintenance-Related Matters
156
Application of Grease and Locktight
157
Spots Where Grease • Adhesive Agents Are Used
158
Replenishing Grease to the Designated Place
181
Consumable Replacement Components
183
Error Code List
184
Troubles and Corrective Measures
194
Machine Head
194
Equipment and Related Matters
199
Electrical Matters
201
Air Circuit Diagram
207
Circuit Diagrams
208
Block Diagram
208
Connection Diagram
209
Diagram 1
209
Diagram 2
210
Diagram 3
211
Diagram 4
212
4
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JUKI APW-895 Specifications
General
Brand
JUKI
Model
APW-895
Category
Sewing Machine
Language
English
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