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JUKI DDL-9000A User Manual

JUKI DDL-9000A
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No.03
40042307
DDL-9000A
INSTRUCTION MANUAL BETRIEBSANLEITUNG
MANUEL D’UTILISATION
MANUAL DE INSTRUCCIONES
MANUALE D’ISTRUZIONI
使用说明书
KULLANMA KILAVUZU
ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
HINWEIS : Lesen Sie die Sicherheitsanweisungen aufmerksam durch, um sich mit ihnen vertraut
zu machen, bevor Sie diese Maschine in Betrieb nehmen. Bewahren Sie diese
Bedienungsanleitung für spätere Bezugnahme auf.
NOTE : Avant d’utiliser la machine, lire attentivement toutes les consignes de sécurité.
Conserver ce manuel pour pouvior le consulter en cas de besoin.
NOTA : Antes de comenzar a usar esta quina lea con detencn hasta comprender todas las
instrucciones de sequridad. Conserve este Manual de instrucciones a mano para futuras
consultas.
NOTA : Leggere attentamente e compredere tutte le istruzioni per la sicurezza prima di inziare l’ uso
di questa macchina. Conservare questo Manuale d’Instruzioni per pronto riferimento.
注意 :
为了安全地使用,请您在使用之前一定阅读本使用说明书。
另外,请您注意保管本使用说明书,以便随时查阅。
NOT : Güvenlik talimatını dikkatle okuyun ve makineyi kullanmadan önce tümüyle öğrenin.
Gelecekte de yararlanmak için, bu kullanma kılavuzunu muhafaza edin.
ЗАМЕЧАНИЯ : Внимательно прочитайте и усвойте правила техники безопасности перед использованием
швейной машины. Сохраните эту инструкцию по эксплуатации для того, чтобы обращаться к
ней и в будущем.

Table of Contents

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JUKI DDL-9000A Specifications

General IconGeneral
Max. Stitch Length5 mm
Automatic Thread TrimmerYes
LubricationAutomatic
TypeIndustrial Sewing Machine
Max Sewing Speed5000 stitches/min
MotorServo Motor
Presser Foot LiftBy knee: 13 mm

Summary

IMPORTANT SAFETY INSTRUCTIONS

Warning Symbols

Identifies danger of injury and items requiring special attention.

FOR SAFE OPERATION

CAUTION BEFORE OPERATION

SPECIFICATIONS

HOW TO USE THE INSTRUCTION MANUAL FOR DDL-9000A

Safety Caution Column Description

Describes the purpose of the first column in the manual explanation.

Illustration Explanation Column Description

Describes the purpose of the second column in the manual explanation.

INSTALLATION

Caution: Do not hold the handwheel.

Warning against holding the handwheel when handling the sewing machine.

Caution: Oil leakage risk from vent cap.

Warning about oil leakage if air vent cap is not attached properly.

Caution: Correct Control Panel Screw Usage

Warning regarding the specific screws to be used with the control panel.

ADJUSTING THE HEIGHT OF THE KNEE LIFTER

WARNING: Turn OFF power before operation.

Safety warning to turn off power before operation to prevent accidents.

CAUTION: Avoid Needle Bar Contact

Caution against operating with presser foot lifted too high to avoid needle bar contact.

LUBRICATION (DDL-9000A-S△, -M△)

WARNING: Complete lubrication before connecting power.

Safety warning to complete lubrication before connecting power to prevent accidents.

WARNING: Wash skin/eyes if oil contacts them.

Warning about washing affected areas immediately if oil contacts eyes or skin.

WARNING: Store oil safely away from children.

Warning about accidental ingestion of oil and safe storage.

CAUTION: Perform break-in for new/unused machines.

Caution about break-in procedure for new or long-unused machines.

CAUTION: Use clean oil for lubrication.

Caution to use clean oil for lubrication.

CAUTION: Keep oil hole cap attached and safe.

Caution regarding the oil hole cap and preventing its loss.

ATTACHING THE NEEDLE

WARNING: Turn OFF power before starting work.

Safety warning to turn off power before operation to prevent accidents.

Use Correct Needle Type

Instruction to use the correct needle type based on thread and material.

Caution on Polyester Filament Thread

Caution on needle installation with polyester filament thread to prevent thread issues.

ADJUSTING THE AMOUNT OF OIL (OIL SPLASHES) IN THE HOOK (DDL-9000A-MS, -MA, -SS, -SH)

WARNING: Operate machine carefully during high-speed oil check.

Warning about careful operation during oil check due to high-speed hook rotation.

CAUTION: Warm up machine before oil check.

Caution to warm up the machine before checking oil level, especially if new or unused.

CAUTION: Place paper under hook during oil check.

Instruction to place confirmation paper under hook during operation for oil check.

CAUTION: Complete oil check within five seconds.

Instruction to complete oil amount confirmation within five seconds and time it.

ADJUSTING THE AMOUNT OF OIL IN THE HOOK (DDL-9000A-S△, -MA)

WARNING: Turn OFF power before starting work.

Safety warning to turn off power before operation to prevent accidents.

Caution for RP Hook Type

Specific caution for RP hook regarding oil adjustment.

Caution: Do not completely stop oil flow.

Caution not to completely stop oil flow and secure the adjustment screw.

CAUTION: Never drain oil from tank with RP hook.

Caution against draining oil from the tank, even with RP hook.

THREADING THE MACHINE HEAD

Warning: Turn OFF power before starting.

Safety warning to turn off power before threading to prevent accidents.

Adjusting Needle Thread Tension

Procedure to adjust tension for the needle thread using nuts.

Adjusting Bobbin Thread Tension

Procedure to adjust tension for the bobbin thread using a screw.

WINDING THE BOBBIN THREAD

CAUTION: Remove needle thread and bobbin when winding without sewing.

Caution to remove needle thread and bobbin when winding bobbin without sewing.

CAUTION: Prevent thread entanglement by wind.

Caution about thread loosening due to wind and entanglement in handwheel.

PRESSER FOOT PRESSURE

Adjusting Pressure for Front Pedal Part

Procedure to adjust pressure for the front part of the pedal.

Adjusting Pressure for Back Pedal Part

Procedure to adjust pressure for the back part of the pedal.

Adjusting Pedal Stroke

Procedure to adjust the pedal stroke.

ADJUSTING THE THREAD TAKE-UP SPRING AND THE THREAD TAKE-UP STROKE

Caution for DDL-9000A-DS Model

Detailed caution on thread take-up spring adjustment for DDL-9000A-DS, including effects of improper adjustment.

Adjusting Thread Take-up Stroke

Procedure to adjust thread take-up stroke for heavy and light materials.

ADJUSTING THE NEEDLE STOP POSITION

Caution on Switch Operations

Caution to only perform described switch operations.

CAUTION on Power Switch Timing

Caution on power switch operation timing to ensure normal machine function.

Stop Position After Thread Trimming

Explanation of the standard needle stop position after thread trimming.

Adjusting Needle Up/Down Stop Position

Procedure for adjusting needle stop positions (up/down).

PEDAL PRESSURE AND PEDAL STROKE

Adjusting Pressure for Front Pedal Part

Procedure to adjust pressure for the front part of the pedal.

Adjusting Pressure for Back Pedal Part

Procedure to adjust pressure for the back part of the pedal.

Adjusting Pedal Stroke

Procedure to adjust the pedal stroke.

ADJUSTMENT OF THE PEDAL

Installing the Connecting Rod

Procedure for installing the connecting rod for pedal adjustment.

Adjusting the Pedal Angle

Procedure to adjust the pedal angle by changing connecting rod length.

PEDAL OPERATION

The pedal is operated in the following four steps:

Overview of the four steps for pedal operation.

NEEDLE-TO-HOOK RELATIONSHIP

Adjust Timing Between Needle and Hook

General instruction to adjust needle and hook timing.

Adjusting Needle Bar Height (Lowest Point)

Procedure to adjust needle bar height by loosening setscrew.

Adjusting Needle Bar Height (Marker Alignment)

Procedure to adjust needle bar height and align marker lines.

Positioning the Needle and Hook

Procedure to position the needle and hook, aligning marker lines and setting clearance.

Caution: Hook Blade Point Clearance

Caution regarding the clearance between hook and needle to prevent damage or stitch skipping.

CAUTION: Periodically clean RP hook.

Caution to periodically clean RP hook to prevent failure or defective sewing.

ONE-TOUCH TYPE REVERSE FEED STITCHING MECHANISM

Adjusting the Position of the Switch

Procedure for adjusting the position of the switch for reverse feed.

Adjust Switch Height

Step to adjust switch height by moving setscrew and switch.

Switch 1 Dual Position Use

Information on the dual-position functionality of switch 1.

Lowering Switch 1 Position

Procedure to lower switch 1 position by loosening setscrew and lowering base.

Optional switch (separately-available)

Functions Performed by Optional Switch

Overview of functions performed by the optional switch.

Connecting the Optional Switch

Instructions for connecting the optional switch.

ADJUSTING THE POSITION OF THE WIPER (DDL-9000A-△△-WB, -0B)

Adjust Wiper Position by Material Thickness

Instruction to adjust wiper position based on material thickness.

Align Handwheel and Machine Arm Markers

Step to align handwheel marker with machine arm marker.

Adjust Wiper Distance and Fix

Procedure to adjust wiper distance and fix it with screw and collar.

Turn Off Wiper Switch When Unnecessary

Instruction to turn off wiper switch when not needed.

SEWING CONDENSED STITCHES

Change Stitch Length During Sewing

Explanation of how to change stitch length during sewing using switch or lever.

Adjust Feed Dial for Condensed Stitch

Procedure to adjust feed dial for condensed stitch length.

Adjust Condensation Stopper

Procedure to adjust condensation stopper to contact reverse feed solenoid.

Set Initial State (Release)

Procedure to set initial state by fixing at center of 5 and marker line of 4.

CUNTER KNIFE

Sharpen and Reinstall Counter Knife

Instructions for sharpening and reinstalling the counter knife when dull.

Effect of Counter Knife Position on Thread Length

Effect of moving counter knife position in direction A or B on thread length.

CAUTION: Handle knife blade carefully when sharpening.

Caution regarding careful handling when sharpening knife blade.

HEIGHT AND TILT OF THE FEED DOG

Standard Feed Dog Height Values

Standard height values for feed dog on different models (AS, AA, SH).

Adjust Feed Dog Height by Material and Process

Instruction to adjust feed dog height based on material and process.

CAUTION: Adjust Marker Dots on Feed Bar Shafts

Caution to adjust marker dots on feed bar shafts towards the operator's side.

Adjusting Height and Tilt of Feed Dog

Procedure to adjust feed dog height and tilt.

Loosen Setscrews for Feed Dog Adjustment

Step to loosen setscrews for feed dog adjustment.

Turning Shafts Changes Feed Dog Height and Tilt

Explanation that turning shafts changes feed dog height and tilt.

Refer to Figure for Shaft Rotation and Tilt

Instruction to refer to figure for shaft rotation direction and feed bar tilt.

Caution: Adjust Both Shafts for Height and Tilt

Caution to adjust feed dog tilt and height using both shafts for proper function.

Caution: Avoid Interference with Thread Trimmer

Caution that feed dog adjustment might interfere with thread trimmer, requiring care.

ADJUSTING THE FEED TIMING

Adjust Feed Dog Timing

Explanation of how to adjust feed dog timing by changing eccentric cam position.

Tilt Machine Head and Loosen Setscrews

Step to tilt machine head and loosen setscrews for eccentric cam.

Turn Eccentric Cam to Change Timing

Instruction to turn eccentric cam to change feed dog timing.

Align Graduation and Marker Line

Step to align graduation with marker line for timing adjustment.

Turn Cam (+) for Increased Timing

How turning cam in (+) direction increases feed timing.

Turn Cam (-) for Decreased Timing

How turning cam in (-) direction decreases feed timing.

Standard Marker Line Position

Standard position of graduation on feed eccentric cam.

THREAD TENSION RELEASE RELEASING MECHANISM

Functionality of Thread Tension Release Mechanism

Functionality of the thread tension release mechanism.

How to Release Thread Tension

Procedure for releasing thread tension.

Remove Cap and Loosen Screw

Step to remove cap and loosen screw using hexagon wrench.

Fix Screw on Changeover Plate

Step to fix screw 1 on the changeover plate.

Thread Tension Disk Behavior

Explanation of how the thread tension disk behaves when presser foot is lifted or thread trimmed.

Caution: Screw 1 Positioning

Caution on correct positioning of screw 1.

Factory-Set Screw Position

Information on factory setting of the screw.

Adjust on Machines with Wiper Unit

Instruction for adjusting on machines with a wiper unit.

MICRO-LIFTING MECHANISM OF THE PRESSER FOOT

Benefit of Using Screw 1 for Micro-lifting

Benefit of using screw 1 for micro-lifting on fluffy materials.

Position Presser Foot and Feed Dog

Instruction to lower presser foot and set feed dog position.

Adjust Presser Foot Position

Procedure to adjust presser foot position using screw and nut.

Caution on Unused Micro-lifting Mechanism

Caution about adjusting screw height when mechanism is not used to ensure sufficient feed force.

FEED CONVERSION SPRING MECHANISM (DDL-9000A-S△, -M △)

Adjust Spring Hook Position for Higher Speeds

Instruction to slide spring hook upward for adjustment when using machine above delivery speed.

Sewing Speed Ranges

Specifies the sewing speed ranges for conditions A and B.

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