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JUKI DDL-9000C-F User Manual

JUKI DDL-9000C-F
138 pages
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DDL-9000C-F
INSTRUCTION MANUAL

Table of Contents

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JUKI DDL-9000C-F Specifications

General IconGeneral
Max Stitch Length5 mm
Needle SystemDBx1
Needle Bar Stroke30.7 mm
Lubricating OilJUKI New Defrix Oil No.1
TypeLockstitch
Stitch TypeLockstitch
Max Sewing Speed5, 000 stitches/minute
LubricationAutomatic
MotorDirect-drive

Summary

SPECIFICATIONS

Specifications of the sewing machine head

Details on the mechanical specifications of the sewing machine head.

Specifications of the control box

Technical specifications of the control box unit.

SET UP

Drawing of table

Diagram illustrating the table layout and dimensions for machine placement.

Cautions when setting up the sewing machine

Important safety and handling precautions during machine setup.

Installation

Step-by-step guide for installing the sewing machine head and components.

Installing the thread stand

Instructions for assembling and mounting the thread stand unit.

Installing the electrical box

Steps for securely mounting the control box onto the table.

Connecting the power switch cable

Procedures for connecting the power switch and associated cables.

Connecting the power source cord

Wiring instructions for connecting the main power source cord.

Installing the reactor box

Guide to installing the reactor box, especially for EU-type models.

Connecting the cords

Detailed instructions for connecting various internal and external cords.

Handling the cords

Proper methods for managing and routing electrical cords to prevent damage.

Attaching the connecting rod

Instructions for connecting the rod to the pedal lever for operation.

Adjustment of the pedal

Steps for adjusting the pedal angle and connecting rod.

Pedal operation

Explanation of how to use the foot pedal for controlling sewing speed and functions.

Lubrication

Guide on filling and maintaining the machine's oil level for lubrication.

How to use the operation panel (Basic explanation)

Initial setup and basic operation of the sewing machine's control panel.

PREPARATION BEFORE SEWING

Attaching the needle

Instructions for correctly inserting and securing the sewing needle.

Removing/fitting the bobbin case

Procedure for safely removing and installing the bobbin case.

Winding the bobbin thread

Step-by-step guide on how to wind thread onto the bobbin.

Threading the machine head

Instructions for correctly threading the needle and other thread paths.

Thread tension

How to adjust the thread tension for optimal stitch quality.

Presser foot (Active presser device)

Information on the presser foot and its pressure adjustment.

Adjusting the stitch length

How to set and adjust the length of the stitches.

Changing the sewing speed

Procedure for adjusting the machine's sewing speed.

LED hand light

Information on the LED work light and its intensity adjustment.

Reverse feed stitching

How to perform reverse feed stitching using the one-touch switch or lever.

Custom switch

How to assign functions to custom switches for personalized operation.

Adjusting the amount of oil (oil splashes) in the hook

Procedures for checking and adjusting the oil level in the hook.

Adjusting the thread take-up spring and the thread take-up stroke

How to adjust the thread take-up spring and its stroke for proper thread control.

HOW TO USE THE OPERATION PANEL (APPLICATION)

Explanation of the sewing screen (when selecting a sewing pattern)

Overview of the display elements on the sewing screen during pattern selection.

Sewing patterns

Information on registering, selecting, and managing sewing patterns.

Reverse feed stitching (at start) pattern

How to configure reverse feed stitching at the beginning of a seam.

Double reverse-feed stitch

Setting up the shape and parameters for double reverse-feed stitching.

Editing the sewing patterns

How to modify existing sewing patterns and their functions.

List of pattern functions

A comprehensive list of adjustable parameters for sewing patterns.

Reverse feed stitching (at end) pattern

How to configure reverse feed stitching at the end of a seam.

Teaching function

Using the teaching function to record custom stitch counts.

One-touch utility changeover function

How to assign and use one-touch functions for parameter changes.

Registration of a new sewing pattern

Step-by-step guide to creating and registering a new sewing pattern.

Copying a pattern

Procedure for duplicating existing sewing patterns.

Narrow-down function

How to filter and display sewing patterns based on specific criteria.

Counter function

Using the machine's counters to track stitches or time.

Simplified chart of panel displays

A visual overview of the different screens and their navigation paths.

List of memory switch data

Detailed list of memory switch settings and their functions.

MAIN NEW FUNCTIONS

Shorter-thread remaining thread trimming

How to set up the function for trimming threads to a shorter length.

Adjusting the feed dog height

How to adjust the height of the feed dog for optimal material feeding.

Operating timing of the feed

Adjusting the timing between the needle and the feed mechanism.

Changing the feed locus

How to select different feed dog movement patterns for various sewing needs.

CARE

Maintenance mode

How to access and use the machine's maintenance mode for upkeep.

Confirmation of the amount of oil in the hook oil tank

How to check the oil level in the hook oil tank for proper lubrication.

Cleaning

Instructions for cleaning the sewing machine components.

Applying grease

Guide on where and how to apply grease for lubrication.

Applying grease to the needle bar lower bushing and the presser bar bushing

Specific instructions for greasing critical moving parts.

Replacing the fuse

Procedure for safely replacing the machine's fuse.

ADJUSTMENT OF THE MACHINE HEAD (APPLICATION)

Needle-to-hook relationship

How to adjust the timing between the needle and the hook for correct stitching.

Adjusting the needle thread presser device

How to set up the needle thread presser device for improved sewing.

Adjusting the thread trimmer

Procedures for checking and adjusting the thread trimming mechanism.

Adjustment of the picker

How to adjust the picker mechanism for bobbin stabilization.

Active-presser multi-layered section detection function

How to enable and configure the function for detecting multi-layered material.

HOW TO USE THE OPERATION PANEL (APPLICATION)

Management of sewing patterns

Procedures for creating, copying, and deleting sewing patterns.

Setting up the polygonal-shape stitching

How to create and configure polygonal-shape stitching patterns.

Cycle pattern

Combining multiple sewing patterns into a single cycle.

Custom pitch

Creating and applying custom stitch pitch settings.

Condensation custom pattern

Creating and using custom condensation patterns for specific stitch effects.

Simple lock of the screen

How to enable and use the screen lock function to prevent accidental input.

Version information

How to view the software version information of the sewing machine.

Adjustment of brightness of the LED panel

How to adjust the brightness of the operation panel's LED display.

Information

Accessing information related to data communication and production management.

USB

Information and precautions regarding the use of USB devices.

Connection with IA-1

How to connect the sewing machine to the IA-1 production management system.

Production management

Functions related to managing operator IDs and work times.

NFC

Information on using NFC for data transfer with smart devices.

Key customization

How to customize panel keys by assigning desired functions.

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