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KEP ES749 - User Manual

KEP ES749
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ES749
Utility Metering Flow CoMpUter
99718 05/09/16

Table of Contents

Questions and Answers

Summary

SAFETY INSTRUCTIONS

1. INTRODUCTION

1.1 Unit Description

Details the ES749 Flow Computer's features, display, inputs, and software.

1.2 Specifications

Technical specifications including environmental, display, keypad, enclosure, and power.

2. INSTALLATION

2.1 General Mounting Hints

Recommendations for locating and installing the unit in a suitable environment.

2.2 Mounting Diagrams

Illustrations and dimensions for standard, bezel kit, wall, and explosion-proof mounting.

3. APPLICATIONS

3.1 Steam Mass

Measurement and calculation of steam mass flow, including inputs, outputs, and illustration.

3.2 Steam Heat

Measurement and calculation of steam heat flow, including inputs, outputs, and illustration.

3.3 Steam Net Heat

Measurement and calculation of steam net heat flow for heat exchangers.

3.4 Steam Delta Heat

Calculation of heat extracted by a heat exchanger from heat carrying liquids.

3.5 Corrected Gas Volume

Measurement and calculation of corrected volume flow for gases.

3.6 Gas Mass

Monitoring mass flow and total of gas, including calculations and outputs.

3.7 Gas Combustion Heat

Calculating energy released by combustion of gaseous fuels.

3.8 Corrected Liquid Volume

Monitoring corrected volume flow and total for any liquid.

3.9 Liquid Mass

Monitoring mass flow and total of any liquid.

3.10 Liquid Combustion Heat

Calculating energy released by combustion of liquid fuels.

3.11 Liquid Sensible Heat

Calculating energy stored in condensate with respect to water.

3.12 Liquid Delta Heat

Calculating energy extracted by a heat exchanger from heat carrying liquids.

3.13 Steam - Condensate Heat

Calculating energy stored in steam and returned condensate water.

4. WIRING

4.1 Terminal Designations

Lists the pin assignments for the unit's relay and I/O connections.

4.2 Typical Wiring Connections

Illustrates common input signal wiring for flow, pressure, and temperature sensors.

4.3 Wiring In Hazardous Areas

Examples of wiring configurations for hazardous area installations using barriers.

5. UNIT OPERATION

5.1 Front Panel Operation Concept for Operate Mode

Overview of front panel keys and their functions in operate mode.

5.2 General Operation

Basic instrument operation, input/output types, and display capabilities.

5.3 Password Protection

Details on how to use and manage access codes for unit security.

5.4 Relay Operation

Describes how relays can be assigned to various functions like alarms or pulse outputs.

5.5 Pulse Output

Configuration of the isolated pulse output for totalizers or other devices.

5.6 Analog Outputs

Assignment and selection of analog outputs for process parameters.

5.7 Function Keys; Display Grouping

Explains how function keys are used to view different process variables.

5.8 RS-232 Serial Port Operation

Using the RS-232 port for programming, printers, and modem communication.

5.9 RS-485 Serial Port Operation

Details on operating the flow computer via the RS-485 serial port.

5.10 Pause Computations Prompt

Information on the prompt that appears when making significant setup changes.

6. PROGRAMMING

6.1 Front Panel Operation Concept for Program Mode

Explains the key usage and cautions for programming the unit via the front panel.

6.2 EZ SETUP

Step-by-step guide for quick initial configuration, covering fluid type, flowmeter, and input signals.

6.3 DETAILED MENU DESCRIPTION

Reference to appendix for detailed menu structure and descriptions.

6.4 SYSTEM PARAMETERS

Configuration of access codes, unit identification, date/time, and flow equations.

6.5 DISPLAY

Customizing display settings, including scroll lists and decimal point precision.

6.6 SYSTEM UNITS

Setting units for time base, heat, mass, volume, density, and pressure.

6.7 FLUID DATA

Defining fluid properties like type, density, viscosity, and Z-factors.

6.8 FLOW INPUT

Configuring flowmeter type, input signals, K-factor, and DP factor calculations.

6.9 OTHER INPUT

Configuring auxiliary inputs for temperature, pressure, density, and steam trap monitoring.

6.10 PULSE OUTPUT

Setting up pulse output type, value, width, and simulation frequency.

6.11 CURRENT OUTPUT

Configuring analog current outputs, including scale values and time constants.

6.12 RELAYS

Assigning functions to relays, setting alarm modes, limits, and hysteresis.

6.13 COMMUNICATION

Configuring RS-232/RS-485 communication parameters, print lists, and modem settings.

6.14 NETWORK CARD

Setting up RS-485 network communication parameters like protocol and device ID.

6.15 SERVICE & ANALYSIS

Performing self-checks, calibration, and viewing error logs or software/hardware versions.

7. Principle Of Operation

7.1 General

Overview of the ES749's internal calculations for compensated flow.

7.2 Square Law Flowmeter Considerations

Details on using square law flowmeters and entering necessary calibration data.

7.3 Flow Equations

Covers various flow equations including input computation, pressure, temperature, density, and special flowmeter equations.

7.4 Computation of the DP Factor

Explains the calculation and entry of the DP Factor for various flow conditions.

8. RS-232 Serial Port

8.1 RS-232 Port Description

Details the general purpose and uses of the ES749's RS-232 port.

8.2 Instrument Setup by PC’s over Serial Port

Using PC software for rapid configuration of the ES749 via the RS-232 port.

8.3 Operation of Serial Communication Port with Printers

Using the RS-232 port for transaction printing, data logging, and maintenance reports.

8.4 ES749 RS-232 Port Pinout

Diagram showing the pinout configuration for the ES749 RS-232 port.

9. RS-485 Serial Port (optional)

9.1 RS-485 Port Description

Describes the purpose and functions of the ES749's RS-485 serial port.

9.2 General

Information on the RS-485 card utilizing Modbus RTU protocol.

9.3 Operation of Serial Communication Port with PC

Using RS-485 for PC communication via Modbus RTU commands.

9.4 ES749 RS-485 Port Pinout

Diagrams showing the pinout for RS-485 ports (DB-9M and Terminal Block).

10. Flow Computer Setup Software

10.1 System Requirements

Specifies the hardware and software requirements for the setup program.

10.2 Cable and Wiring Requirements

Details the required serial cable and connectors for PC connection.

10.3 Installation for Windows 3.1 or 3.11

Instructions for installing the setup software on older Windows versions.

10.4 Using the Flow Computer Setup Software

Overview of the setup software's interface, tabs, and basic usage.

10.5 File Tab

Describes the functions of the File tab for managing templates and reports.

10.6 Setup Tab

Details the sections within the Setup tab for configuring system parameters.

10.7 View Tab

Explains how to view selected data groups and error logs on the PC.

10.8 Misc. Tab

Covers miscellaneous functions like tools, actions, and options within the setup software.

11. Glossary of Terms

12. Diagnosis and Troubleshooting

12.1 Response of ES749 on Error or Alarm

Describes the four types of errors indicated by the ES749 Flow Computer.

12.2 Diagnosis Flow Chart and Troubleshooting

A flowchart to help identify faults and possible causes.

12.3 Error Messages

Lists error messages, their causes, and recommended remedies.

Appendix A - Fluid Properties Table

Appendix B - Setup Menus

Setup Menus Operator Code Access

Shows the menu navigation path for operator access to setup parameters.

Setup Menus Service Code Access

Shows the menu navigation path for supervisor/service access to advanced parameters.

Appendix C- RS-485 Modbus Protocol

RS-485 & Modbus RTU Protocol

Explains the Modbus RTU protocol used for RS-485 communication.

RTU Mode

Describes the Modbus RTU mode and its advantages for data throughput.

Control Functions

Lists the Modbus function codes supported by the Flow Computer.

Register & Coil Usage

Mapping of ES749 data points to Modbus registers and coils for communication.

COIL USAGE

Details on the usage of individual coils for status and control in Modbus communication.

KEP ES749 Specifications

General IconGeneral
BrandKEP
ModelES749
CategoryDesktop
LanguageEnglish