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Kipor
Portable Generator
IG1000
Kipor IG1000 Shop Manual
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●
There m
ay be two different kinds of piston ri
ngs for the same model generator
. They can b
e
distinguished by different manufactu
re labels. Don’t intermix piston ri
ngs of different manufacture on the
piston.
13.3 Inspection
●
Free length of valve spring
S
tandard in (mm)
Service limit in (mm)
0.925 (23.5)
0.866 (22)
56
©
2011
Kipor
Power
Systems,
Inc.
60
62
Table of Contents
Default Chapter
3
Table of Contents
3
1 Specifications/Wiring Diagram
6
Specifications
6
Wiring Diagrams
6
2 Service Information
11
The Importance of Proper Servicing
11
Important Safety Precautions
11
Service Rules
12
Electrical Precautions
12
Maintenance Standards
14
Torque Values
15
3 Troubleshooting
16
General Symptoms and Causes
16
Hard Starting
17
Engine Stops Running
20
Engine Speed too High or Low
21
Smart Throttle
22
No DC Output
23
4 Maintenance
24
Maintenance Schedule
24
Engine Oil
24
Checking the Low Oil Alarm
25
Air Cleaner
26
Spark Plug
27
Valve Clearance
28
Fuel Pump and Hoses
32
Spark Arrestor
33
5 Muffler
34
6 Air Filter/Carburetor
35
Air Filter Removal and Installation
35
Carburetor Removal and Installation
35
Stepping Motor Removal and Installation
36
Carburetor Exploded Drawing
37
Inspection
38
7 Control Panel
39
Removal and Installation
39
Inspection
40
8 Housing/Fuel Tank
42
Housing Disassembly
42
Fuel Tank Assembly
43
9 Recoil Starter/Air Conduct Cover/Igntion Coil/Air Conduct Plate
44
Disassembly and Reassembly
44
Air Conduct Plate
45
Recoil Starter
46
Ignition Coil
49
10 Alternator/Trigger
50
Alternator
50
Inspection
50
Trigger Adjustment
51
11 Cylinder Cover/Rocker Arm
52
Disassembly/Reassembly
52
Inspection
53
12 Crankcase Cover/Camshaft Drive Chain
54
Disassembly
54
Crankshaft Installation
55
Crankcase Cover Assembly
56
Inspection
56
Disassembly/Reassembly
59
Piston
60
Inspection
61
13 Appendix A- Capacitor
71
Appendix B- Carb Certified Units
73
Appendix C- Parallel Operation
74
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Kipor IG1000 Specifications
General
Brand
Kipor
Model
IG1000
Category
Portable Generator
Language
English
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