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KMC Controls 42 Series

KMC Controls 42 Series
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OPERATOR’S MANUAL
42-SERIES
PART NO. 42-OM-05
PRINTING DATE: MARCH 2019
THIS MANUAL TO ACCOMPANY MACHINE
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KMC Controls 42 Series Specifications

General IconGeneral
BrandKMC Controls
Model42 Series
CategoryCleaning Equipment
LanguageEnglish

Summary

Warranty Policy

Forward

Introduction

Describes the purpose and operation of the Poultry House Cleaner, including attachment to a tractor.

To The Purchaser

Addresses the owner and emphasizes reading the manual for efficient operation and maintenance.

Pre-Operational Checklist

Lists essential checks before operating the machine to ensure safety and readiness.

Safety

Symbol Information

Explains the meaning of various safety alert symbols used throughout the manual for hazard identification.

Safety Decals

Details safety decals associated with the implement and their importance for safe operation and hazard awareness.

Retail Customers Responsibility Under KMC Warranty

Outlines the duties of the retail customer regarding the KMC warranty, including maintenance and reporting.

Safety Procedures

Provides critical safety guidelines for operating the KMC equipment, emphasizing hazard avoidance.

Assembly Set-Up

General Assembly Information

Introduces the assembly section and provides an overview of the Poultry House Cleaner's basic features.

Bolt Torque Chart

Provides recommended torque values for various bolt grades and sizes for proper and safe assembly.

Specifications

Lists technical details and dimensions for the 4260D and 4265LPD models.

Attaching to the Implement

Details the process of connecting the Poultry House Cleaner to a tractor's drawbar and PTO.

Tongue Adjustment

Explains how to pivot the unit's tongue for optimal cleaning near poultry house walls.

Control Valve Setup

Describes how to properly position the operations control valve for operator accessibility and safe operation.

Setting for Total Cleanout

Details how to attach cover panels for complete cleanout of the machine.

Conveyor Trough Installation

Describes the installation of the conveyor trough to catch debris dropped during operation.

Setting for Sifting

Explains how to configure the machine for dry and wet litter sifting operations.

Other Sifting Settings

Covers adjustments for load conveyor and leveler speed for optimal sifting performance.

Operational Setup

Tractor Preparation

Guides on preparing the tractor, including ballasting, horsepower, and wheel spacing for safe operation.

Hitching to the Implement

Details the process of connecting the machine to the tractor for operation, including PTO engagement.

Setting Tractor Speed

Recommends tractor PTO and ground speeds for optimal performance during operation.

Setting Machine Depth

Explains how to adjust the blade depth for effective material collection.

Operating the Dump Tank

Describes the procedure for unloading material from the machine's tank.

Maintenance

Adjustment Points

Covers essential adjustments for maintaining the machine's key components.

Cruster Reel Drive Chain Adjustment

Details how to adjust the cruster reel drive chain tension for proper operation.

Conveyor Chain Adjustment

Details how to tension the load conveyor chain for optimal performance.

Leveler Chain Adjustment

Details how to adjust the tension of the leveler chain on both sides of the machine.

Rear Door Settings

Explains how to adjust the rear door for proper operation and unloading.

Checking Seals

Describes the location and function of seals between the sifter and tank.

Relief Pressure Adjustment

Guides on how to set the hydraulic relief pressure for safety and proper operation.

Seal Replacement for Control Valve

Provides instructions and diagrams for replacing seals in the dual spool control valve.

Lubrication Points Overview

Introduces general lubrication requirements for the machine's ongoing upkeep.

Hydraulic Reservoir Maintenance

Details the importance of hydraulic fluid level, type, and checking for leaks.

Lubrication Chart

Illustrates the locations of bearings requiring regular lubrication and their recommended schedule.

Spline Shaft Lubrication

Explains how to apply grease to the spline shaft of the speed increaser.

Tank Lock Storage

Details the use of transport locks to secure cylinders when lifting the tank for maintenance.

Tire Inflation Chart

Provides recommended cold inflation pressures for various tire sizes for optimal safety and performance.

Storage Recommendations

Outlines procedures for washing, disinfecting, and protecting the machine for storage.

Transportation

Transport Lock Position

Describes how to secure the machine for towing, including pump storage and valve position.

Safety Chain Usage

Explains the use of safety chains when transporting the machine between fields.

Serial Number Guide