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KÖCO
Welding System
KST 108
KÖCO KST 108 User Manual
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Operating Manual
KÖCO
St
ud
W
elding Equipm
ent
KST 108
KST 110
KÖCO
St
ud
W
eldin
g
Gun
ESP 1 K
ESP 1 S
ESP 1 ISO
This operating m
anual has the part
-no. 399-0411-000
. It is a translation of
the original docum
ent.
Issue 4/2019 ver. 2.0
page 1 of 42
Köster & Co. GmbH
•
D-58256 Ennepetal
•
Spreeler Weg 32
•
Tel. +49 2333 8306-
0
•
Fax +49 2333 8306-38
Internet:
http://www.koeco.
net
•
E-Mail: koeco@koeco.
net
2
Table of Contents
Operating Manual KÖCO Stud Welding Equipment KST 108 KST 110
2
KÖCO Stud Welding Gun ESP 1 K ESP 1 S ESP 1 ISO
2
Declaration of Conformity EC
3
Table of Contents
4
1 Introduction
6
Information for the User
6
Safety Instructions
6
1Personal Safety
6
2Operational Safety of the Equipment
7
3Workplace Safety
7
2 Stud Welding with Tip Ignition
9
The Power Source
11
Technical Data of KST 108 and KST 110 Power Sources
11
The Welding Gun
12
Technical Data of KÖCO Welding Guns
12
Requirements Placed on Materials
13
3 Working with the Stud Welding Equipment
14
Requirements before Start-Up
14
Start-Up of the ESP 1 S Welding Gun
14
Start-Up of the ESP 10 K Welding Gun
15
Start-Up of the Welding Gun ESP 1 ISO
16
Start-Up of KST 108 or KST 110 Power Sources
17
Setting Values for Stud Welding with Tip Ignition
17
The Welding Process
18
Weld Tests
19
Maintenance of the Power Source
20
Maintenance of the Welding Gun
21
Maintenance of Welding and Control Cables
21
Shut-Down
21
Waste Disposal
21
4 Trouble-Shooting
22
Error Signals from the Power Source
22
Other Malfunctions
23
5 Illustrations of KST Power Sources
24
6 Spare Parts List KST 108 and KST 110
30
7 Illustration of the ESP 1 K Welding Gun
31
8 Illustration of the ESP 1 S Welding Gun
32
Köster & Co. Gmbh D-58256 Ennepetal Spreeler weg
33
9 Illustration of ESP 1 ISO Welding Gun
33
10 Spare Parts List for the ESP 1 K Welding Gun
34
11 Spare Parts List for ESP 1 S Welding Gun
35
12 Spare Parts List for ESP 1 ISO
36
13 Circuit Diagram
37
14 Accessories
38
Accessories for ESP 1 S and ESP 1 K Welding Guns
38
Special Centring Device
39
Alternative Gun Support for Studs Exceeding 50 MM Length (in Particular Insulation Pins)
42
15 Literature
43
4
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KÖCO KST 108 Specifications
General
Input Voltage
230 V
Frequency
50/60 Hz
Protection Class
IP21S
Welding process
MMA (Stick Welding)
Electrode Diameter
1.6mm
Dimensions
210 mm