Table of contents
Operating Manual KÖCO Stud Welding Equipment KST 108 KST 110 1
KÖCO Stud Welding Gun ESP 1 K ESP 1 S ESP 1 ISO 1
Declaration of Conformity EC 2
Table of contents 3
1 Introduction 5
1.1 Information for the User 5
1.2 Safety Instructions 5
1.1.1Personal Safety 5
1.1.2Operational Safety of the Equipment 6
1.1.3Workplace safety 6
2 Stud Welding with Tip Ignition 8
2.1 The Power Source 10
2.2 Technical Data of KST 108 and KST 110 Power Sources 10
2.3 The Welding Gun 11
2.4 Technical Data of KÖCO Welding Guns 11
2.5 Requirements placed on materials 12
3 Working with the stud welding equipment 13
3.1 Requirements before start-up 13
3.2 Start-up of the ESP 1 S Welding Gun 13
3.3 Start-up of the ESP 10 K Welding Gun 14
3.4 Start-up of the welding gun ESP 1 ISO 15
3.5 Start-up of KST 108 or KST 110 Power Sources 16
3.6 Setting values for stud welding with tip ignition 16
3.7 The Welding Process 17
3.8 Weld tests 18
3.9 Maintenance of the Power Source 19
3.10 Maintenance of the Welding Gun 20
3.11 Maintenance of Welding and Control Cables 20
3.12 Shut-down 20
3.13 Waste Disposal 20
4 Trouble-shooting 21
4.1 Error Signals from the Power Source 21
4.2 Other Malfunctions 22
5 Illustrations of KST Power Sources 23
Issue 4/2019 ver. 2.0 page 3 of 42
Köster & Co. GmbH • D-58256 Ennepetal • Spreeler Weg 32 • Tel. +49 2333 8306-0 • Fax +49 2333 8306-38
Internet: http://www.koeco.net • E-Mail: koeco@koeco.net
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