3-2 Scheduled Maintenance TP-5648 8/93
Maintenance Schedule
FUEL SYSTEM
Check the fuel level X. . . . . . . . . . . . . . . . . . . . . . . .
Fill fuel tank X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check fuel pipes and clamps X. . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove sediment from fuel tank X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replace the fuel filter element X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check governor operation and adjust
as necessary** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check the nozzle injection pressure** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(1000 Hrs)
Check and/or replace fuel filter (supplied loose) X. . . . . . . . . . . . . . . . . . . . . . .
LUBRICATION SYSTEM
Check the oil level in crankcase X. . . . . . . . . . . . . .
Replace the oil in crankcase* X X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
Replace the lube oil filter element* X X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
COOLING SYSTEM
Check coolant level X. .. . . . . . . . . . . . . . . . . . . . . .
Check water pipes and clamps X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust the tension of water pump V-belt X X. . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
Change coolant X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clean radiator fins, inspect hoses* X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CLEANER, ETC.
Replace the air cleaner element*, *** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(300 Hrs)
Clean the breather pipe*, *** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SYSTEM
Verify proper operation of gauges (if equipped) X.
Check the electrolyte level in the battery X. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check the electrical connections X. . . . . . . . . . . . . . . . . . . . . . . .
Check the battery specific gravity X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER HEAD, ETC.
Check for leakage of water and oil X X. . . . . . . . . . . . . . . . . . . .
Retighten all major nuts and bolts X X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Break-in Period)
Check mounting bolts and vibro mounts
for tightness X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust intake exhaust valve clearance** X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(800 Hrs)
GENERATOR
Blow dust out of generator* X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Perform Service at Intervals Indicated (X)
Before
Each
Start-Up
Every 50
Hours or
1 Month
Every 100
Hours or
3 Months
Every 500
Hours or
Yearly
Every 400
Hours or
6 Months
* Service more frequently if operated in dusty areas.
** Should be performed by an authorized Kohler service dealer/distributor.
*** Manufacturer suggests frequent inspection, change when recommended.